Brochure Crane systems

Brochure Crane systems
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Brochure Crane systems

Product catalog summary
Overview
Pintsch Bubenzer GmbH is a leader in industrial brake technology, offering a wide range of products such as thruster disc brakes, hydraulic disc brakes, electromagnetic disc brakes, drum brakes, and more. The company is certified under DIN EN ISO 9001:2015, ensuring high-quality standards.
Chapter A: Thruster Disc Brakes
The SB 28.3 and SB 23.3 models are noted for their self-centering, high performance, and robust design. Key features include limit switch release control, manual release lever, automatic wear compensator, and sintered linings. The BUEL® thrusters are compact, energy-efficient, and powerful.
Technical Specifications
Specifications for thruster types range from BL 22-5 to BL 550-8, detailing power, current, and weight. Technical data includes brake torque, disc diameter, and contact force.
Maintenance and Service
Regular maintenance is crucial for safety and functionality, with adherence to DIN standards recommended. Pintsch Bubenzer provides service support, including brake selection verification and on-site installation.
Environmental and Efficiency Features
BUEL® thrusters are designed to be space-saving, energy-efficient, and environmentally friendly, suitable for various industrial applications.
Conclusion
Pintsch Bubenzer offers comprehensive solutions for industrial braking needs, focusing on quality, reliability, and innovation.
Specifications
Detailed specifications for brake types, including BAC and SFB series, are provided. Key specifications include brake torque calculations and material requirements for bolts.
Brake Types and Features
  • BAC Series: Hydraulic or pneumatic brakes with adjustable springs and automatic wear adjusting linings.
  • SFB Series: Spring applied safety brakes with high wear resistance and emergency release screws.
  • SFB-SH Series: Similar to SFB but with increased brake torque.
  • KFB Series: Spring applied safety brakes with seawater protection.
Applications
Brakes are used in applications such as fans, wind turbines, crane gears, and ship winches.
Standards and Maintenance
Adherence to DIN standard 15434 part 2 is emphasized for servicing and maintenance. Service support includes brake selection verification and on-site installation.
Options and Accessories
Options include special brake torques, monitoring switches, and special voltage requirements. Certifications from ABS, DNV, LR, GL, RMROS, and BV are mentioned.
Technical Data
Tables provide detailed technical data for each brake type, including dimensions, mass, speed, and power specifications.
Procedures and Maintenance
Operating manuals emphasize regular servicing according to DIN standard 15434 part 2. Service options include brake selection verification and on-site installation.
Technical Data
Details on rectifiers and brake control units, including voltage and temperature specifications, are provided.
Applications and Recommendations
Brakes are suitable for crane gantries, slewing drives, and smaller hoists. Recommendations include using safety factors as per FEM 1.001.
Certifications
The company is certified under DIN EN ISO 9001:2015, ensuring product quality and reliability.
Specifications
Specifications for Disc Brake SB 17 MX and Drum Brake EBN types include supply voltage and coil voltage details.
Procedures
Installation and commissioning can be performed on-site by service engineers. Engineering drawings are available upon request.
Technical Data
Extensive technical data includes dimensions, weight, contact force, and brake torque.
Standards and Certifications
Compliance with DIN 15435 and certification under DIN EN ISO 9001:2015 are emphasized.
Recommendations and Best Practices
Regular servicing and adherence to standards are crucial for safe operation.
Key Data from Tables and Diagrams
Tables provide detailed technical specifications, and diagrams illustrate installation examples.
Additional Features and Options
Features include self-lubricating bushings and adjustable brake springs.
Overview
Technical specifications and features of flexible couplings and hubs, focusing on Coupling Type K, KHD, and KBT, and Hub Types N and NX.
Specifications
  • Coupling Type K: Torsionally elastic, allows for torque transmission via an elastic intermediate ring.
  • Coupling Type KHD: Features elastic buffers for torque transmission.
  • Hub Type N and NX: Designed for easy exchange of brake discs.
  • Coupling Type KBT: Torsionally rigid, suitable for machinery with varying loads.
Technical Data
Includes dimensions, torque, speed ratings, and weights for each coupling and hub type.
Applications
Suitable for applications with high dynamic loads.
Options and Customization
Customization options include dynamically balanced couplings and special materials.
Service and Support
Comprehensive service includes verification of coupling selection and on-site installation.
Overview
Technical specifications and operational guidelines for rail clamps and brakes, emphasizing adherence to DIN standards.
Specifications
Rail clamps and brakes are designed for static applications with holding forces from 25 kN to 400 kN.
Operating Procedures
Regular servicing and maintenance are crucial for safety and functionality.
Standards and Compliance
Compliance with DIN EN ISO 9001:2015 is noted.
Installation and Service
On-site installation and commissioning services are offered.
Technical Data and Diagrams
Includes detailed tables and diagrams illustrating dimensions and hydraulic systems.
Recommendations
Users are advised to ensure equal pipe lengths for uniform brake application times.
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Catalog excerpts

Brochure Crane systems-1

PINTSCH BUBENZER BRAKING UNLIMITED INDUSTRIAL BRAKE TECHNOLOGY

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Brochure Crane systems-2

Chapter A Chapter B Chapter C Chapter D Chapter E Chapter F Chapter G Chapter H Thruster Disc Brakes Hydraulic Disc Brakes Electromagnetic Disc Brakes Drum Brakes, Band Brakes Couplings, Hubs, Discs, Drums Monitoring Systems, Control Systems Storm Brakes Buffers _

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Brochure Crane systems-3

Disc Brake SB 28.3 / SB 23.3 with BUEL® PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015 Easy Maintenance High Performance Robust Design

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Brochure Crane systems-4

Disc Brake SB 28.3 with BUEL® Dimensions and technical data Main Features Limit switch release control Manual release lever with or without lock Self-centering of brake arms by cam disc and roller Automatic wear compensator Sintered linings for high friction speeds ■ Continuously adjustable brake spring with torque scale and wear bushing enclosed in a spring tube ■ Stainless steel pins and spindles W-execution (special anti-corrosion protection) Maintenance-free bushings in all hinge points Symmetric design ■ Parallel air gap when brake is released (no tipping of the brake shoes) Options Limit...

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Brochure Crane systems-5

Dimensions and technical data Disc Brake SB 16 with BUEL® PINTSCH Rev. 03-18 MB-001230 e *) Average static friction factor of standard material combination The friction coefficient is subject to fluctuations depending on operational-, material- and ambient-conditions! This must be considered during the selection! All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Weight without thruster: ca. 99 kg PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015

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Brochure Crane systems-6

Disc Brake SB 16 with BUEL® Dimensions and technical data Main Features Limit switch release control Manual release lever with or without lock Self-centering of brake arms by cam disc and roller Automatic wear compensator Sintered linings for high friction speeds ■ Organic, non-asbestos linings for low friction speeds ■ Continuously adjustable brake spring with torque scale and wear bushing enclosed in a spring tube ■ Stainless steel pins and spindles Maintenance-free bushings in all hinge points Right or left-hand design W-execution (special anti-corrosion protection) Options Limit switch wear...

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Brochure Crane systems-7

HIGH SPEED STRONG GREEN TRUST THE THRUSTERS www.buel-bubenzer.com

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Brochure Crane systems-8

more information: www.buel-bubenzer.com UNLIMITED POSSIBILITIES SAVES ENERGY BUEL® thrusters are operated with 3 phase voltages between 220 V and 690 V with 50 Hz or 60 Hz BUEL® thrusters fulfill the requirements of the DIN EN ISO 50001 “Energy management systems” HIGH TEMPERATURE RESISTANCE BUEL® thrusters are applicable worldwide, between temperatures of -50°C to over +75°C All electrical components of the BUEL® thrusters are protected from the elements inside the BUEL® BUEL® thrusters reach a set time of less than 100 ms LONG LIFE AND LESS MAINTENANCE BUEL® thrusters high score by least maintenance...

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Brochure Crane systems-9

Thruster Disc Brakes SB 8 Series PINTSCH SB 8.11 SB 8.2 PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015 Brake disc diameter in mm Brake torque in Nm Brake torque in Nm

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Brochure Crane systems-10

Disc Brake SB 8.11 Dimensions and technical data Main Features Compact dimensions ■ Ideal for belt conveyors in combination with long stroke thrusters Sintered linings for high friction speeds ■ Organic, non-asbestos linings for low friction speeds ■ Continuously adjustable brake spring with torque scale and wear bushing enclosed in a spring tube ■ Stainless steel pins and spindles Maintenance-free bushings in all hinge points Right or left-hand design Options Automatic wear compensator Limit switch release control Limit switch wear control Proximity switch hand release Manual release lever with...

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Brochure Crane systems-11

Dimensions and technical data Rev. 03-18 MB-001522 b Disc Brake SB 8.2 Dimensions and technical data Rev. 03-18 MB-001524 b PI NTSCM BUBENZER For crane brake layout use safety factors documented *) Average static friction factor of in the FEM 1.001, Section 1 standard material combination The friction coefficient is subject to fluctuations depending on operational-, material- All dimensions in mm and ambient-conditions! This must be considered during the selection! Alterations reserved without notice All dimensions in mm *) Average static friction factor of Alterations reserved...

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Brochure Crane systems-12

Disc Brake SB 22Dimensions and technical data 0 PI NT SC H BUBENZER Rev. 03-18 MB-001526 a Rev. 03-18 MB-001528 a For crane brake layout use safety factors documented in the FEM 1.001, Section 1 *) Average static friction factor of standard material combination The friction coefficient is subject to fluctuations depending on operational-, material-and ambient-conditions! This must be considered during the selection! All dimensions in mm Alterations reserved without notice Weight without thruster: ca. 290 kg For crane brake layout use safety factors documented *) Average static friction factor...

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Brochure Crane systems-13

Hydraulic Caliper Disc Brakes SF Series PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015 Easy Maintenance High Performance Robust Design

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Brochure Crane systems-14

Disc Brake SF Dimensions and technical data PINTSCH Main Features I Two identical caliper halves, ready for operation, with spring packs set to nominal force and limit switch release control Up to 2 mm air gap between brake pad and disc Easy, manual pad wear compensation Sintered linings Options Limit switch wear control ■ Complete piped supports for one or more calipers Hydraulic power units ■ Special seals for flameproof fluids ■ Cleaning pads Brake discs CMB contact force measurement Applications I The high capacity of these brakes makes them particularly suitable as secondary emergency brakes...

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Brochure Crane systems-15

Dimensions and technical data Dimensions and technical data Hydraulic power unit for one or more calipers 4x hexagon bolt according to DIN 931 / DIN EN ISO 4014 - M36-10.9 tightening torque: 3550 Nm (μ = 0,12) Catch basin (Option) The two solenoid valves are connected in parallel (redundancy). After the nominal pressure is reached, the idler valve switches into idle running. The motor is continuously energized. Hydraulic power unit limit *) Theor. friction factor of standard material combination All dimensions in mm Alterations reserved without notice Data per caliper half Release stroke Theor....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.