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  3. Brochure "Brake systems for container cranes"

Brochure "Brake systems for container cranes"

Brochure "Brake systems for container cranes"
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Brochure "Brake systems for container cranes"

Product catalog summary
Overview: This document is the third edition of the technical specifications for brake systems used in container cranes, produced by PINTSCH BUBENZER GmbH. It includes detailed information on various types of brakes, their specifications, and maintenance guidelines.
Thruster Disc Brakes: Models include SB 23, SB 28, and SB 38, known for their reliability, self-centering, high performance, and robust design. Specifications cover disc diameter, thickness, thruster type, and brake type, with options for automatic wear compensator and limit switch controls.
Hydraulic Disc Brakes: The SF Series is highlighted for high performance and robust design, suitable for secondary emergency brakes on hoist gears and downhill conveyors. Operating restrictions note that settings can only be changed by the manufacturer.
Electromagnetic Disc Brakes: Various models are available with options for manual release and monitoring systems.
Drum and Band Brakes: These brakes also offer options for manual release and monitoring systems.
Couplings, Hubs, Discs, Drums: Detailed technical data is provided for these components used in brake systems.
Monitoring and Control Systems: Systems are available for monitoring brake performance and controlling operations.
Storm Brakes and Buffers: Specifications are provided for storm brakes and buffers used in crane operations.
Certification: PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2008, ensuring quality and reliability.
Maintenance and Service: Guidelines emphasize adherence to maintenance standards (DIN 15434 part 2) for safety and functionality. Installation and commissioning services are offered, with detailed manuals and engineering support available.
Brake Bleeding Procedures: Manual bleeding involves pressing the foot pedal fully and bleeding the master and slave cylinders. Using a filling and bleeding unit allows for a quicker and safer process.
Spring Set Brakes: The SFB Series features high performance and robust design, suitable for gantry, trolley, hoisting applications, and ship machinery. Options include micro or proximity switches and anti-condensation heaters.
Accessories: The Switching Rectifier SGL is EMC compatible and designed for switching AC and DC circuits, featuring adjustable time settings and accelerated brake release.
Brake Selection and Installation: A detailed questionnaire is provided for brake selection verification. Installation and commissioning can be performed on-site by service engineers.
Rectifiers and Protective Elements: Various rectifiers and protective elements are detailed, designed for switching AC and DC circuits with specific voltage and current specifications.
Brake Control Units: The BCU2001 and BCMS-4 are advanced control units for managing brake systems, offering features like LED indicators and direct PLC connectivity.
Disc Brake SB 17 MX Series: This series includes electromagnetic release brakes with features such as automatic wear compensation and adjustable brake torque.
Technical Standards and Maintenance: Emphasis is placed on adherence to DIN standards for brake servicing and maintenance.
Technical Document Summary:
Specifications: Specifications for various brake and coupling systems are outlined, including supply voltage requirements and specific models.
Procedures: Installation examples and maintenance guidelines are provided, emphasizing safety and functionality.
Standards and Certifications: Compliance with DIN EN ISO 9001:2008 and DIN 15435 standards is mentioned.
Recommendations: Recommendations include using self-lubricating bushings and monitoring systems for optimal performance.
Technical Data and Options: Detailed technical data for thrusters and couplings are provided, with options for customization.
Service and Support: Detailed operating manuals and on-site installation and commissioning services are offered.
Brake Monitoring Systems: The VSR2-SB/CMB2-SB systems include features like temperature and wear sensors, display and keypad, and Profibus integration.
Rail Clamps: The BSZ series includes models suitable for static applications and storm brakes, with detailed specifications and installation requirements.
Certification: PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2008.
Rail and Wheel Brake Systems: Specifications for rail clamps, rail brakes, and wheel brakes are provided, along with gas-hydraulic buffers for impact energy absorption.
General Notes: Adherence to installation and operating manuals is emphasized for correct equipment functioning.
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Catalog excerpts

Brochure "Brake systems for container cranes"-1

Brake Systems for Container Cranes. Safety. PINTSCH BUBENZER A Schaltbau Company

 Open the catalog to page 1
Brochure "Brake systems for container cranes"-2

Thruster Disc Brakes Hydraulic Disc Brakes Electromagnetic Disc Brakes Drum Brakes, Band Brakes Couplings, Hubs, Discs, Drums Monitoring Systems, Control Systems Storm Brakes

 Open the catalog to page 2
Brochure "Brake systems for container cranes"-3

Thruster Disc Brake SB 23/SB 28/SB 38 PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2008 High Performance Robust Design Easy Maintenance

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Brochure "Brake systems for container cranes"-4

Main Features Patented self-centering of brake levers Limit switch release control Automatic wear compensator Limit switch wear control Sintered linings for high friction speeds Limit switch manual release Continuously adjustable brake spring with torque scale and wear bushing enclosed in a spring tube Manual release lever with or without lock Stainless steel pins and spindles Brake discs with hubs or couplings Monitoring systems (e.g. VSR/CMB) Maintenance-free bushings in all hinge points Symmetric design W-execution (special anti-corrosion protection) Ordering Example Thrusters, Technical Data...

 Open the catalog to page 4
Brochure "Brake systems for container cranes"-5

Disc Brake SB 23 Dimensions and technical data Rev. 05-08 1) If ordered with manual release lever *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

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Brochure "Brake systems for container cranes"-6

Disc Brake SB 28 Dimensions and technical data Rev. 10-08 1) If ordered with manual release lever *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

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Brochure "Brake systems for container cranes"-7

Disc Brake SB 28 Dimensions and technical data Rev. 10-08 1) If ordered with manual release lever *) Average friction factor of standard material combination For crane brake layout use safety factors documented in the FEM 1.001, Section 1 All dimensions in mm Alterations reserved without notice Thruster type Brake torque MBr in Nm Friction factor μ = 0,4*

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Brochure "Brake systems for container cranes"-8

Disc Brake SB 38 Dimensions and technical data Rev. 12-06 1) If ordered with manual release lever *) Average friction factor of standard material combination For crane brake layout use safety factors documented in the FEM 1.001, Section 1 All dimensions in mm Alterations reserved without notice Thruster type Brake torque MBr in Nm Friction factor μ = 0,4*

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Brochure "Brake systems for container cranes"-9

Thruster Disc Brakes SB 8 Series PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2008 Compact Design Robust Construction Easy Maintenance

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Brochure "Brake systems for container cranes"-10

Main Features Compact dimensions Automatic wear compensator Ideal for belt conveyors in combination with long stroke thrusters Limit switch release control Sintered linings for high friction speeds Limit switch manual release Organic, non-asbestos linings for low friction speeds Manual release lever with or without lock Continuously adjustable brake spring with torque scale and wear bushing enclosed in a spring tube Brake discs with hubs or couplings Limit switch wear control Monitoring systems (e.g. VSR/CMB) Stainless steel pins and spindles Maintenance-free bushings in all hinge points Right...

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Brochure "Brake systems for container cranes"-11

Disc Brake SB 8.11 Dimensions and technical data Rev. 10-08 (Replaces SB 14.11, identical dimensions) Manual release lever Right-hand execution Left-hand execution *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

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Brochure "Brake systems for container cranes"-12

Disc Brake SB 8.1 Dimensions and technical data Rev. 01-08 *) If ordered with manual release lever Right-hand execution Left-hand execution *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

 Open the catalog to page 12
Brochure "Brake systems for container cranes"-13

Disc Brake SB 8.2 Dimensions and technical data Rev. 12-06 *) If ordered with manual release lever Right-hand execution Left-hand execution *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

 Open the catalog to page 13
Brochure "Brake systems for container cranes"-14

Disc Brake SB 8.3 Dimensions and technical data Rev. 06-13 *) If ordered with manual release lever Dimension a: With automatic wear compensator max. 280 mm without automatic wear compensator max. 220 mm Right-hand execution Left-hand execution *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

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Brochure "Brake systems for container cranes"-15

Disc Brake SB 22 Dimensions and technical data Rev. 12-06 Right-hand execution Motor or Gearbox vertical mounted Left-hand execution *) Average friction factor of standard material combination All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Thruster type

 Open the catalog to page 15
Brochure "Brake systems for container cranes"-17

Hydraulic Caliper Disc Brakes SF Series PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2008 High Performance Robust Design Easy Maintenance

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Brochure "Brake systems for container cranes"-18

Main Features Two identical caliper halves, ready for operation, with spring packs set to nominal force and limit switch release control Options Limit switch wear control Sintered linings Complete piped supports for one or more calipers Up to 2 mm air gap between brake pad and disc Hydraulic power units Easy, manual pad wear compensation Special seals for flameproof fluids Organic, non-asbestos linings Cleaning pads Brake discs CMB contact force measurement Applications The high capacity of these brakes makes them particularly suitable as secondary emergency brakes on hoist gears and on downhill...

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Brochure "Brake systems for container cranes"-19

Disc Brake SF Dimensions and technical data Rev. 12-06 Bleeder valve Pressure connection Data per caliper half *) Average friction factor of standard material combination All dimensions in mm. Alterations reserved without notice. d8 h1 h2 h3 l1 l2 l3 l4min Bolt ø Bolt material Tighten. torque, Nm Contact force FA kN Op. pressure bar Max. pressure bar Release stroke mm Oil volume l 2 Pad surface cm Theor. friction µ* Weight (kg) Brake torque MBr in Nm = FA (kN) x µ x d1 (mm) Brake disc data Please indicate required mounting position. d4 = d2-420 mm d2-420 mm d2-490 mm d2-620 mm d2-700 mm d2 =...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.