1. Catalogs
  2. DELLNER BUBENZER Germany GmbH
  3. Brake System For Eot Cranes

Brake System For Eot Cranes

Brake System For Eot Cranes
1 / 70 PagesView full catalog

Brake System For Eot Cranes

Product catalog summary
Overview: This document provides comprehensive technical specifications and operational guidelines for various brake systems designed for Electric Overhead Traveling (EOT) cranes by PINTSCH BUBENZER, certified under DIN EN ISO 9001:2015. It covers disc brakes, drum brakes, rail clamps, and buffers, emphasizing their applications, features, and maintenance requirements.
Main Sections:
  • Thruster Disc Brakes: These brakes feature a self-centering design, automatic wear compensators, and maintenance-free bushings, ensuring high performance and easy maintenance.
  • Pneumatic Disc Brakes: Suitable for industrial applications with available pneumatic supply, such as wire manufacturing and paper mills.
  • Hydraulic Disc Brakes: Known for their robust design and high torque capabilities.
  • Electromagnetic Disc Brakes: Reliable and efficient for various industrial settings.
  • Drum and Band Brakes: Designed for different crane systems, focusing on their design and application.
  • Couplings, Hubs, Discs, Drums: Technical data on components used with brake systems.
  • Monitoring and Control Systems: Ensures safety and efficiency of brake systems.
  • Storm Brakes and Buffers: Provides additional safety in extreme conditions.
Key Features:
  • Self-centering brake arms and automatic wear compensators for extended lifespan.
  • Stainless steel components and maintenance-free bushings for durability.
  • Adjustable brake springs with torque scales for precise control.
  • Special anti-corrosion protection for harsh environments.
Technical Data: Detailed tables and diagrams illustrate dimensions, weight, and performance metrics of each brake model. Key parameters such as brake torque, contact force, and friction coefficients are provided.
Service and Support: PINTSCH BUBENZER offers comprehensive service support, including brake selection verification, on-site installation, and commissioning by service engineers. Detailed operating manuals and engineering drawings are available upon request.
Specifications: Includes detailed dimensions, technical data, and operational restrictions for disc brakes, specifically the SB and SF series, used in industrial applications.
Procedures: Manual adjustment of air gap is necessary to compensate for pad wear. Installation and commissioning can be performed by service engineers.
Standards and Recommendations: Brakes must adhere to DIN EN ISO 9001:2015 standards. Maintenance should follow German DIN standard 15434 part 2 or comparable standards.
Key Data and Calculations: Brake torque is calculated using the formula: MBR = FA (N) x µ x d1 (mm) / 1000. Contact force and operating pressure are critical parameters for brake performance.
Applications: Suitable for secondary emergency brakes on hoist gears and downhill conveyors. Applicable in material handling and mechanical engineering where high holding forces are required.
Operating Restrictions: Brakes are tested mechanically and hydraulically, with settings changeable only by the manufacturer. Operating conditions outside the described parameters require manufacturer approval.
Main Features and Specifications: Detailed specifications for the Rail Clamp BSZ series and Buffer Type PB, designed for static applications with holding forces ranging from 100 to 400 kN.
Procedures and Recommendations: Emphasizes adherence to German DIN standard 15019 part 1, table 5, for correct functioning of rail clamps.
Technical Data and Dimensions: Comprehensive tables list dimensions and technical data for different models of rail clamps and buffers.
Applications: Rail clamps are used as storm brakes on rail-mounted equipment like cranes and stackers. Buffers are used as impact energy absorbers on crane gantries and other industrial equipment.
Additional Features and Options: Options include stainless steel enclosures, hand pumps for emergency release, and special designs for high and low temperatures.
See more

Catalog excerpts

Brake System For Eot Cranes-1

BRAKE SYSTEMS FOR EOT CRANES BRAKING UNLIMITED

 Open the catalog to page 1
Brake System For Eot Cranes-2

Disc Brake SB 28.3 / SB 23.3 with BUEL® PINTSCH BUBENZER BRAKE SYSTEMS FOR EOT CRANES PINTSCH BUBENZER CONTENT Thruster Disc Brakes 3 - 16 Pneumatic Disc Brakes 17 - 24 Hydraulic Disc Brakes 25 - 43 Electromagnetic Disc Brakes 45 - 65 Drum Brakes, Band Brakes 67 - 83 Couplings, Hubs, Discs, Drums 85 - 101 Monitoring Systems, Control Systems 102 - 115 PINTSCH BUBENZER is certified according to

 Open the catalog to page 2
Brake System For Eot Cranes-3

Disc Brake SB 28.3 with BUEL® Dimensions and technical data PINTSCH BUBENZER Main Features BUEL® Thrusters, Technical Data Ordering Example Brake type Disc diameter Please Note We supply a detailed operating manual with every order. Nevertheless, we would point out that brakes are only as safe as the servicing and maintenance performed while they are in operation. The guarantee for the correct functioning of our brakes is only valid if the user adheres to the German DIN standard 15434 part 2 (drum and disc brakes, servicing and maintenance in operation), or to comparable standards in his own...

 Open the catalog to page 3
Brake System For Eot Cranes-4

Dimensions and technical data Disc Brake SB 16 with BUE1® PI NT SC K BUBENZER Rev. 08-16 *) Average static friction factor of standard material combination The friction coefficient is subject to fluctuations depending on operational-, material- and ambient-conditions! This must be considered during the selection! All dimensions in mm Alterations reserved without notice For crane brake layout use safety factors documented in the FEM 1.001, Section 1 Weight without thruster: ca. 99 kg

 Open the catalog to page 4
Brake System For Eot Cranes-5

Disc Brake SB 16 with BUH® Dimensions and technical data PINTSCH BUBENZER Main Features Options BUEL® Thrusters, Technical Data Thruster Type 1.5 times of nominal current Ordering Example Please Note We supply a detailed operating manual with every order. Nevertheless, we would point out that brakes are only as safe as the servicing and maintenance performed while they are in operation. The guarantee for the correct functioning of our brakes is only valid if the user adheres to the German DIN standard 15434 part 2 (drum and disc brakes, servicing and maintenance in operation), or to comparable...

 Open the catalog to page 5
Brake System For Eot Cranes-6

Thruster Disc Brakes SB 8 Series PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015 Compact Design Robust Design Easy Maintenance

 Open the catalog to page 6
Brake System For Eot Cranes-7

Dimensions and technical data PINTSCH BUBENZER Main Features Thrusters, Technical Data Ordering Example Brake type Disc diameter Disc thickness Thruster Type Data supplied by thruster manufacturer, please take higher start current into consideration, fuses to be minimum 2A Thruster type R = Right hand L = Left hand Please Note We supply a detailed operating manual with every order. Nevertheless, we would point out that brakes are only as safe as the servicing and maintenance performed while they are in operation. The guarantee for the correct functioning of our brakes is only valid if the user adheres...

 Open the catalog to page 7
Brake System For Eot Cranes-8

Dimensions and technical data Disc Brake SB 8.2 Dimensions and technical data Right-hand execution Left-hand execution release lever standard material combination For crane brake layout use safety factors documented in the FEM 1.001, Section 1 All dimensions in mm Alterations reserved without notice

 Open the catalog to page 8
Brake System For Eot Cranes-9

Dimensions and technical data PI NT SC K BUBENZER *) If ordered with manual release lever Dimension a: With automatic wear compensator max. 280 mm without automatic wear compensator max. 220 mm For crane brake layout use safety factors documented in the FEM 1.001, All dimensions in mm Section 1 Alterations reserved without notice PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015 Average friction factor of standard material combination

 Open the catalog to page 9
Brake System For Eot Cranes-10

Disc Brake SB 18 PXi Dimensions and technical data PINTSCH BUBENZER Main Features Operating Restrictions ■ Requires manual adjustment of air gap to compensate for pad wear ■ High capacity units need lifting equipment for installation Can be used in all industrial applications where pneumatic supply is available. Such as • Wire and steel rope manufacturing, used as tensioners • Paper mills, tensioning and emergency • Forestry equipment, crushers Special reference is made to the steel industry in all machines used in the process lines such as • coilers/uncoilers • transfers • slitters • accumulators......

 Open the catalog to page 10
Brake System For Eot Cranes-11

Dimensions and technical data Disc Brake SB 18.2 PXi Dimensions and technical data

 Open the catalog to page 11
Brake System For Eot Cranes-12

Brake torque in Nm Mbr = Fa (N) x p x d1 (mm) / 1000 All dimensions in mm Alterations reserved without notice *) Theoretical friction factor of standard material combination Brake disc diameter d2 Brake disc thickness Max. pad wear (each side) Piston area Theor. friction coefficient Disc Brake SB 18.8 PXi Dimensions and technical data

 Open the catalog to page 12
Brake System For Eot Cranes-13

Dimensions and technical data Hydraulic Caliper Disc Brakes SF Series All dimensions in mm *) Theoretical friction factor of Alterations reserved without notice standard material combination PINTSCH BUBENZER is certified according to DIN EN ISO 9001:2015

 Open the catalog to page 13
Brake System For Eot Cranes-14

Main Features Options Two identical caliper halves, ready for operation, with spring packs set to nominal force and limit switch release control Up to 2 mm air gap between brake pad and disc Easy, manual pad wear compensation Organic, non-asbestos linings Applications I The high capacity of these brakes makes them particularly suitable as secondary emergency brakes on hoist gears and on downhill conveyor I Other applications are possible in material handling, requiring power and compact design in either direction of rotation, particularly in replacing band brakes I Brakes for use in high duty...

 Open the catalog to page 14
Brake System For Eot Cranes-15

Dimensions and technical data Disc Brake SF Hydraulic power unit for one or more calipers *) Theor. friction factor of standard material combination d2 = Brake disc diameter in mm d1 = Friction diameter in mm d< = Max. permissible drum or hub diameter in mm b1 = Brake disc thickness in mm (min. 30) The flow diagram shows the general arrangement of the hydraulic power unit, including hand pump for emergency manual release of the brakes. The two solenoid valves are connected in parallel (redundancy). After the nominal pressure is reached, the idler valve switches into idle running. The motor is...

 Open the catalog to page 15

All DELLNER BUBENZER Germany GmbH catalogs and technical brochures

  1. Wind power

    48  Pages

  2. Couplings

    56  Pages

  3. buel

    32  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.