Coolcast

Coolcast

Coolcast

Product catalog summary
Overview
The Cool-Cast™ Continuous Caster Lance/Nozzle System is designed to enhance slab quality and reduce energy costs in continuous casting operations. The system features a patented nozzle design that produces a highly uniform droplet size, improving the cooling process and reducing energy consumption.

Spray Characteristics
The nozzle generates a spray pattern with droplets ranging from 132 to 198 µm, ensuring even cooling and minimizing water puddling. The flat spray pattern covers angles from 60° to 120°, requiring fewer nozzles for effective coverage. The design also reduces air consumption, lowering the load on air compressors.

Construction and Materials
The system is constructed with wide passages to prevent clogging and is made from stainless steel for durability. Options include straight or angled lances, and a mini version for space-constrained areas.

Performance Data
Performance is based on water pressure at 100 psi and air pressure at 45 psi. The system supports a liquid flow rate of 4.95 gpm and an air flow rate of 14.5 cfm, with a nozzle height of 12 inches. The air/water ratio is 10/1, and the droplet size is adjustable.

Specifications
  • Air/water ratio: 10/1
  • Droplet size: 132–198 µm, adjustable
  • Lance length: Up to 24 inches, angled available
  • Sizes: 3/8 inch to 1/2 inch
  • Flow rate: 1.5–10 gpm

Contact Information
For more details, visit the Delavan website or contact them via phone or email. Delavan Spray Technologies and the Goodrich Corporation hold the trademarks and intellectual property rights.
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Catalog excerpts

Coolcast-1

METALS MANUFACTURING Cool-Cast™ Continuous Caster Lance/Nozzle System The Cool-Cast™ nozzle's tightly uniform droplet size can significantly improve slab quality and reduce energy costs in your continuous casting operation. More Uniform Droplets For Improved Slab Quality 3/8”-1/2” water inlet 0”-24” lance length; angled available Quality stainless steel components for long life and cost-efficient rebuilding Spray Characteristics This patented nozzle design produces a spray pattern comprising highly uniform droplets (132 to 198 µm). This spray pattern makes the cooling process more controllable, with reduced tendency for water puddling and localized uneven cooling or thermally induced roller deflection. The flat spray pattern is thick and even over angles from 60° to 120°, offering good coverage with fewer nozzles. The Cool-Cast design consumes less air than conventional nozzles, which saves energy through reduced air compressor load. Wide passages prevent clogging Construction And Materials • Wide passages do not retain contaminants, preventing plugging • All components are machined from stainless steel for dimensional stability and durability; other materials are available upon request • Straight or angled lances are available • A mini version with no lance (nozzle mounted to the body) is available for space-constrained locations

 Open the catalog to page 1
Coolcast-2

METALS MANUFACTURING Continuous Caster Lance/Nozzle System PERFORMANCE DATA FLOW PATTERNATION PLOT Performance based on liquid pressure at 100 psi, air pressure at 45 psi, liquid flow rate at 4.95 gpm, air flow rate at 14.5 cfm and nozzle height at 12 in. Specifications Air/water ratio: Droplet size: Lance length: Flow rate: SPRAY PERFORMANCE Nozzle Model Number Inlet Fitting Water Flow Rate US Gpm / Gpm Water Flow Rate S Sauter Mean Diameter µ Performance based on water pressure at 100 psi, air pressure 45 psi. Data is presented only as an example of Cool-Cast nozzle/lance performance. Other...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.