Coolcast
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Catalog excerpts

Coolcast - 1

METALS MANUFACTURING Cool-Cast™ Continuous Caster Lance/Nozzle System The Cool-Cast™ nozzle's tightly uniform droplet size can significantly improve slab quality and reduce energy costs in your continuous casting operation. More Uniform Droplets For Improved Slab Quality 3/8”-1/2” water inlet 0”-24” lance length; angled available Quality stainless steel components for long life and cost-efficient rebuilding Spray Characteristics This patented nozzle design produces a spray pattern comprising highly uniform droplets (132 to 198 µm). This spray pattern makes the cooling process more controllable, with reduced tendency for water puddling and localized uneven cooling or thermally induced roller deflection. The flat spray pattern is thick and even over angles from 60° to 120°, offering good coverage with fewer nozzles. The Cool-Cast design consumes less air than conventional nozzles, which saves energy through reduced air compressor load. Wide passages prevent clogging Construction And Materials • Wide passages do not retain contaminants, preventing plugging • All components are machined from stainless steel for dimensional stability and durability; other materials are available upon request • Straight or angled lances are available • A mini version with no lance (nozzle mounted to the body) is available for space-constrained locations

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Coolcast - 2

METALS MANUFACTURING Continuous Caster Lance/Nozzle System PERFORMANCE DATA FLOW PATTERNATION PLOT Performance based on liquid pressure at 100 psi, air pressure at 45 psi, liquid flow rate at 4.95 gpm, air flow rate at 14.5 cfm and nozzle height at 12 in. Specifications Air/water ratio: Droplet size: Lance length: Flow rate: SPRAY PERFORMANCE Nozzle Model Number Inlet Fitting Water Flow Rate US Gpm / Gpm Water Flow Rate S Sauter Mean Diameter µ Performance based on water pressure at 100 psi, air pressure 45 psi. Data is presented only as an example of Cool-Cast nozzle/lance performance....

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