Introduction
Delavan Spray Drying Nozzles have been industry leaders since 1935, known for their quality, flexibility, and reliability. The company focuses on research and development to address industry challenges with new materials and designs.
High Performance and Durability
Delavan nozzles are durable and wear-resistant, available in materials such as plastics, ceramics, and stainless steel. They offer customization for spray characteristics like droplet size and spray angle, with various swirl chamber designs and orifice sizes.
Technical Expertise
Delavan provides lifetime service and support, using computer analysis to optimize nozzle performance before installation, ensuring efficient spray drying tailored to specific applications.
Atomiser Importance
The atomiser is crucial in spray drying, dispersing feed material into droplets that mix with hot gas, controlling droplet size to affect drying and product recovery.
Nozzle Types- Centrifugal Pressure Nozzles: Use feed liquid pressure for atomization, suitable for high viscosities.
- Two-Fluid Nozzles: Utilize gas or steam for atomization, ideal for fine atomization and viscous materials.
Spray Quality and Particle Size
Droplet size is critical, affecting dryer efficiency and product characteristics. Delavan uses the Sauter mean diameter to measure droplet size, aiming for a narrow size range for optimal spray drying.
SDX Product Range
The SDX range includes various nozzles like SDX, SDX III, SDX V, Mini SDX, and Compact SDX, each designed for specific applications, featuring a single inlet design to minimize plugging and ensure uniform particle size.
Conclusion
Delavan continues to innovate in spray drying technology, offering high-quality nozzles that meet diverse industry needs, ensuring reliable performance and customer satisfaction.
Overview
This document provides detailed technical specifications and assembly procedures for Delavan's SDX family of nozzles, including flow rate charts, material descriptions, and assembly instructions.
Specifications
The document outlines various nozzle configurations with specific flow rates measured in US gallons per hour (GPH) and litres per hour (L/hr) at different pressures, with spray angles ranging from 70º to 83º.
Material and Ratings
Delavan's nozzles use tungsten carbide components with varying resistance to abrasion, corrosion, and erosion, described with a star rating system.
Assembly Procedures
Detailed step-by-step assembly instructions are provided for the Mini SDX, SDX, and SDX III models, including specific torque requirements for securing parts.
Component Parts and Materials
The document lists part numbers and materials for various components, including stainless steel, tungsten carbide, Viton, and silicone, with special materials available upon request.
Compact SDX Seal Kit Silicone Overview
This document provides detailed assembly and cleaning procedures for the Compact SDX Seal Kit, designed for use with tungsten carbide swirl chambers and stainless steel components.
Assembly Procedures- Compact SDX Assembly: Involves placing the nozzle body, inserting the orifice O-ring and disc, securing the swirl chamber assembly, and tightening the adaptor.
- SDX V Assembly: Involves inserting the orifice O-ring and disc, placing the swirl chamber, fitting the retainer O-ring, and securing the retaining disc and body O-ring before attaching the adaptor.
Cleaning Procedures
Recommended cleaning involves soaking components in a cleaning solution or using an ultrasonic cleaner, with caution advised for caustic solutions to avoid damage to tungsten carbide materials.
Accessories and Additional Features- Various nozzle adaptors and check valves are available to enhance functionality and prevent product build-up.
- Kwik-Chek orifice gauges are available for measuring small hole diameters.
- Swirl-Air nozzles offer adjustable spray angles and efficient atomization for various applications.
Contact Information
For special requirements or further assistance, contact Delavan via phone or email as provided in the document.