Standard single row ball slewing rings without gear thin sections

Product catalog summary

1. Product Identification and Proprietary Notice

The DUO-ROL-X slewing rings and bearings are patented proprietary products of ROLLIX-DEFONTAINE, with strict confidentiality and usage restrictions. Multiple models are identified by specific model numbers, each corresponding to different dimensional and design parameters.

2. Dimensional Specifications

Each slewing ring model is defined by detailed dimensional data including mean diameter (ranging from 1295 mm to 2800 mm), pitch diameter, number of teeth, module (commonly 17.5 or 22), pressure angle (10° to 15°), and run-out tolerances on pitch diameter. Mounting hole details specify number, size, and thread types (e.g., M10 x 1.00). Lubrication points such as grease holes and filler plugs are precisely located for maintenance and hardening connections.

3. Material and Hardening

The document differentiates between hardened and non-hardened components, specifying which raceway areas undergo heat treatment to enhance durability. Positions of filler plugs and hardening connections are model-specific and approximated for manufacturing accuracy.

4. Tolerances and Standards

Manufacturing tolerances comply with international standards IT-ETR-061 and ISO 8015, ensuring precision in dimensions and fits. Specific tolerance classes such as H9 and f9 are applied to critical diameters and assembly fits to maintain quality and interchangeability.

5. Assembly and Mounting Instructions

Mounting holes and lubrication points are detailed with exact positioning, following a reference implantation scheme ('Implantation suivant A'). Grease holes are evenly spaced to facilitate effective lubrication during operation.

6. Weight and Indexing

Weight estimates for each model range from approximately 54 kg to 476 kg, aiding in handling and installation planning. An index number (Indice 5) and references to IT-ETR 905 standards provide classification for quality and design consistency.

7. Multilingual Technical Terminology

The document includes technical terms and instructions in French, English, and German to support international manufacturing and engineering teams.

8. Gear Specifications and Manufacturing Details

Key gear parameters include module, number of teeth, pressure angle, truncature (head shortening), pitch diameter, and profile shift. Measurement points focus on tooth width, pitch diameter run-out, and roundness errors. The distinction between hardened and non-hardened gears is emphasized for appropriate manufacturing processes.

9. Best Practices and Critical Recommendations

Strict adherence to IT-ETR-061 and ISO 8015 standards for dimensional tolerances is essential.
Differentiate manufacturing processes based on gear hardening status to ensure durability.
Maintain precise measurement of tooth width and pitch diameter run-out to minimize gear errors and ensure smooth operation.
Respect proprietary and confidentiality clauses when handling design and manufacturing documents.

10. Manufacturer and Contact Information

GROUPE DEFONTAINE, located in La Bruffiere, France, is the manufacturer. Contact details include phone and fax numbers for technical support and inquiries. Document versions are dated and signed for traceability.

Summary

This document serves as a comprehensive technical reference for engineers and manufacturers involved in the production, assembly, and maintenance of DUO-ROL-X patented slewing rings and bearings. It provides critical specifications, manufacturing tolerances, assembly instructions, and best practices to ensure product quality, durability, and compliance with international standards.

Catalog excerpts

Standard single row ball slewing rings without gear thin sections-1

Diamètre moyen Slewing ring with clearance Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif - Run out on P.D. Rundlauffehler am Teilkreis Non trempée No hardened Ungehartet Trempée Hardened Gehartet Trous de fixation Mounting holes Befestigungsborungen Trous de fixation Mounting holes Befestigungsborungen Trous de graisseurs Grease holes Schmierborungen Trous de graisseurs Grease holes Schmierborungen Masse estimée Gewicht ca Estimated weight equid. equis. gl. Abst. equid. equis. gl. Abst. equid. equis. gl. Abst. equid. equis. gl. Abst. Position approximative du bouchon et du raccord de trempe Filler plug and hardening connection of raceway ca Stopfen - und heertteschlupf - position Cette couronne brevetée DUO-ROL-X est notre propriété. Ce plan ne peut être communiqué ni retransmis à des tiers sans l'autorisation écrite de ROLLIX-DEFONTAINE Information confidential proprietary of ROLLIX-DEFONTAINE. Any person excepted is required to accept same information in confidence and agrees to make no disclosures or use there of except as authorized by ROLLIX - DEFONTAINE Diese paterntierte drehverbindung DUOROL-X ist unser Eigentum. Diese zeiuchnung darf nicht ohne schriftliche genehmigung von ROLLIX-DEFONTAINE weitergegeben werden.

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Standard single row ball slewing rings without gear thin sections-2

Implantation suivant A Diamètre moyen Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif - Run out...

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Standard single row ball slewing rings without gear thin sections-3

Implantation according to A Diamètre moyen Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif - Run...

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Standard single row ball slewing rings without gear thin sections-4

Diamètre moyen 2125 f9 2130 Bearing with clearance Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif...

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Standard single row ball slewing rings without gear thin sections-5

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Standard single row ball slewing rings without gear thin sections-6

Implantation suivant A Implantation according to A Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif...

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Standard single row ball slewing rings without gear thin sections-7

Implantation suivant A Diamètre moyen Slewing ring with clearance Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au...

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Standard single row ball slewing rings without gear thin sections-8

Diamètre moyen Bearing with clearance Tolérances générales suivant IT-ETR-061 et ISO 8015 General tolerances according to IT-ETR-061 and ISO 8015 Allgemeine toleranzen nach IT-ETR-061 und ISO 8015 Denture - Gear - Verzahnung Module Angle de pression Module - Modul Pressure angle Eingriffswinkel Diametral pitch Troncature Nbre de dents Truncature - Kopfkurzung Nr. of teeth - Zahnezahl Diamêtre primitif Pitch diameter - Teilkreissdurchmesser Déport 2 G m Add. mod. 2 Gm - Profilverschiebung 2 Gm Cote sur dents Measurement on teeth Zahnmessweite bei Zahnen Faux rond au diamêtre primitif - Run out...

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