1. Catalogs
  2. Dec Group
  3. Pharmaceutical & Chemical Powder Micronization
video corpo

Pharmaceutical & Chemical Powder Micronization

Pharmaceutical & Chemical Powder Micronization

Pharmaceutical & Chemical Powder Micronization

Product catalog summary
Introduction
Dec Group is a leader in powder handling and process containment solutions, serving industries such as pharmaceuticals, chemicals, food, and cosmetics. Their technologies focus on enhancing safety, hygiene, containment, reliability, and productivity, with over 5000 systems installed globally.
MC DecJet® Spiral Jet Mill Range
The 4th generation MC DecJet® spiral jet mills are designed for micronizing pharmaceutical ingredients, addressing issues like cleaning, heat generation, and particle size limits found in mechanical mills.
Technological Advancements
Utilizing Computational Fluid Dynamics (CFD), the MC DecJet® systems feature improved grinding chamber geometry and ring-integrated nozzles, achieving a narrow Particle Size Distribution (PSD) around 1 micron, thus revolutionizing micronizing procedures.
Containment and Safety
MC DecJet® isolators ensure full containment of highly active or sterile compounds, protecting operators and products. The range includes models from MC DecJet® 30 to 400, catering to various production scales.
In-House Testing and Capabilities
Dec's facilities allow testing of both non-toxic and highly toxic compounds with advanced containment systems, including automated control, gravimetric feeding, and dedicated air handling systems.
Product Range and Specifications
The MC DecJet® series offers models with varying capacities, from the MC DecJet® 30 for R&D to the MC DecJet® 400 for large-scale production, compliant with US/EU GMP and suitable for aseptic manufacturing.
Engineering and Environmental Considerations
The jet mills are engineered with "Smoothflow Jet Technology" to handle diverse products, minimizing blowback and product buildup, offering ergonomic operation, reduced gas consumption, and sterile production options.
Conclusion
The MC DecJet® series represents a significant advancement in jet milling technology, providing high performance, scalability, and compliance with industry standards, supported by Dec's global presence and expertise.
Introduction to MC DecJet® Technology
MC DecJet® fluid energy mills address issues like cleaning difficulties, heat generation, and high particle size limits associated with mechanical mills, enhancing the effectiveness of pharmaceutical ingredients.
Advancements in Jet Milling
Dec's 4th generation MC DecJet® systems, developed through CFD analysis, feature improved grinding chamber geometry and ring-integrated nozzles, achieving a narrow PSD around 1 micron.
Containment and Safety Features
MC DecJet® isolators ensure full containment of highly active or sterile compounds, combining years of experience in micronizing and containment technologies.
In-House Testing Capabilities
Dec's facilities support testing of both non-toxic and highly toxic compounds, featuring automated control, gravimetric feeding, and dedicated air handling systems.
Global Reach and Expertise
Dec offers powder handling and process containment solutions worldwide, with over 5000 systems integrated globally and offices in multiple countries providing local support.
See more

Catalog excerpts

Pharmaceutical & Chemical Powder Micronization-1

Micronization at its Finest With the 4th Generation MC DecJet® spiral jet mill range In-House Testing Capability Dec provide high quality powder handling and process containment solutions for the pharmaceutical, chemical, food and cosmetic industries. These include a wide range of patented products that enhance safety, hygiene, containment, reliability and productivity. Pharmaceutical and Chemical Powder Micronization The depth of Dec's knowledge and their ability to develop innovative new technologies make them an invaluable partner for both multinationals and specialist organizations. As a result, more than 5000 systems from Dec have been successfully integrated into production sites of numerous companies worldwide. Z. I. Larges Pièces A Chemin du Dévent P. O. Box 9 1024 Ecublens The Beetham Suite Clawthorpe Hall Business Centre Burton Lancashire LA6 1NU 1118 Industrial Pkwy. Brick, NJ 08724 Dec India Churchgate House Veer Nariman Road 32-34 Mumbai - 400 001 Our extensive in house testing facility allows us to test both non-toxic compounds with our standard open range of jet mill systems and now highly toxic compounds using our state of the art high containment micronizing isolation system with fully automated control, gravimetric feeding and dedicated air handling system capable of achieving specific temperatures and relative humidity requirements. Dec is considered a pioneer in the field of spiral jet milling. The development of jet milling technology, ie particle size reduction by collision, dates back to the 1960s followed by continuous development over the decades leading to today’s high performance 4th generation jet mills serving many industries, notably in the pharmaceutical and chemical sector. The new 4th generation MC DecJet® systems has been developed with Computational Fluid Dynamics (CFD) analysis. The subsequently improved geometry of the grinding chambers and ring integrated nozzles have led to a very narrow PSD (Particle Size Distribution) around 1 micron (Gaussian curve) revolutionizing existing micronizing procedures. With true worldwide coverage through subsidiaries in Germany, Great Britain, Ireland, Poland, USA, India, China and agents covering over 40 countries, the Dec Group provides its customers with global expertise in process containment technologies and a reliable network for local support. Pharmaceutical ingredients in powder form often need to be reduced into the microscale size range in order to achieve their best effects. Common pitfalls of cleaning issues, heat generation and high particle lower size limits (40 microns) when using mechanical mills can be controlled with Dec’s MC DecJet® range of fluid energy mills. Micronizing Isolators MC DecJet® isolators provide full containment of highly active and/or sterile compounds with both operator and product protection. The MC DecJet®micronizing and containment range (from MC DecJet® 30 to 400) is the perfect union of years of experience as user and provider of micronizing and containment technologies. Dec China Room 101, building E 139 Fanghua Road Shanghai, PR China Tel: +86 21 2076 5583 Fax: +86 21 2076 5679 Award winning MC DecJet® 30 – the smallest jetmill available on the market for R&D applications MC DecJet® 200 Half suit isolator * patented technology MC DecJet® 200 Isolator and high containment pack-off facility Powder Handling Excellence

 Open the catalog to page 1
Pharmaceutical & Chemical Powder Micronization-2

Micronization at its Finest With the 4th Generation MC DecJet® spiral jet mill range In-House Testing Capability Dec provide high quality powder handling and process containment solutions for the pharmaceutical, chemical, food and cosmetic industries. These include a wide range of patented products that enhance safety, hygiene, containment, reliability and productivity. Pharmaceutical and Chemical Powder Micronization The depth of Dec's knowledge and their ability to develop innovative new technologies make them an invaluable partner for both multinationals and specialist organizations. As a...

 Open the catalog to page 2
Pharmaceutical & Chemical Powder Micronization-3

High Performance and Excellent Scalability Our ergonomic range of the MC DecJet® models offer excellent scalability from R&D to large-scale production units. Dec's 4th generation jet mills, re-designed from the ground up using "Smoothflow Jet Technology" - Jet milling technology re-engineered, re-worked and re-invented. To improve ergonomics and flexibility, the MC DecJet® series can be operated both vertically and horizontally with full SIP and CIP options for sterile production. It also has green credentials as it has an optimized gas flow, therefore less gas consumption than current systems....

 Open the catalog to page 3
Pharmaceutical & Chemical Powder Micronization-4

cGMP, REACH Aseptic Manufacturing & Process Integration High Performance and Excellent Scalability • Narrow Particle Size Distribution (PSD) • Simple and rapid assembly/disassembly • Limited number of components • High yields • Low energy consumption • Sterile manufacturing • PSD scalability with all MC DecJet® models Our ergonomic range of the MC DecJet® models offer excellent scalability from R&D to large-scale production units. The MC DecJet® system range from MC DecJet® 30 to MC DecJet® 400 is supplied in accordance with US/EU Good Manufacturing Practices (GMP) guidelines. All of Dec’s jetmill...

 Open the catalog to page 4
Pharmaceutical & Chemical Powder Micronization-5

Micronization at its Finest With the 4th Generation MC DecJet® spiral jet mill range In-House Testing Capability Dec provide high quality powder handling and process containment solutions for the pharmaceutical, chemical, food and cosmetic industries. These include a wide range of patented products that enhance safety, hygiene, containment, reliability and productivity. Pharmaceutical and Chemical Powder Micronization The depth of Dec's knowledge and their ability to develop innovative new technologies make them an invaluable partner for both multinationals and specialist organizations. As a...

 Open the catalog to page 5
Pharmaceutical & Chemical Powder Micronization-6

Micronization at its Finest With the 4th Generation MC DecJet® spiral jet mill range In-House Testing Capability Dec provide high quality powder handling and process containment solutions for the pharmaceutical, chemical, food and cosmetic industries. These include a wide range of patented products that enhance safety, hygiene, containment, reliability and productivity. Pharmaceutical and Chemical Powder Micronization The depth of Dec's knowledge and their ability to develop innovative new technologies make them an invaluable partner for both multinationals and specialist organizations. As a...

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.