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MC DecJet® 400

MC DecJet® 400

Product catalog summary

Overview
The MC DecJet® 400 is a production-scale micronizing unit designed for handling up to 300 kg per hour. It is recognized as one of the most advanced jet mills available, offering high efficiency and scalability across various product ranges.

Technical Features

Constructed from high-grade materials such as AISI type 316L stainless steel or Hastelloy, with a mirror-polished finish to RA 0.25 microns.
Features rapid cleaning and easy validation due to its simple assembly and disassembly process, with a limited number of components.
Design includes no screws, using tri-clover connections instead, ensuring smooth surfaces and no crevices.
Achieves very low production loss with typical yields of 99.5% of batch size, and no blow-back phenomenon.

Advantages

Lowest process gas consumption among similarly sized units.
Operates at a constant temperature without heat generation.
Easy scale-up while maintaining consistent Particle Size Distribution (PSD).

Options

Available with volumetric or gravimetric pharma execution feeders and various hopper dimensions.
Configurable in top or bottom discharge setups.
Special internal linings available, including stainless steel, PTFE, PUR, ceramic, and titanium nitride.
Includes sanitary rotary valve for production collection, CIP and SIP systems, and explosion-proof systems.
Fully automated by PLC with full batch reporting and integration of PAT technology for in-line particle size analysis.
Hazardous area versions compliant with US and ATEX standards.

Alternative Versions
Simplified versions based on the same pharma concept can be customized for applications in fine chemicals, cosmetics, and food industries.

Technical Data

Nominal diameter: 400 mm (16 inches).
Estimated capacity: 10 kg - 300 kg/h.
Batch size: 10 kg - 3000 kg.
Process gas consumption at 7 bar: 6.99 Nm3/min (246.85 CFM).
Process gas consumption at 12 bar: 11.98 Nm3/min (423.07 CFM).
Installed power: 1.5 kW (2 HP).

Conclusion
The MC DecJet® 400 offers a highly efficient and scalable solution for micronizing, with advanced features and options that cater to a wide range of industrial applications.

Catalog excerpts

Micronizing Micronizing MC DecJet®30 MC DecJet 400 Production Scale Research & Development · Hundreds of installations worldwide · ost advanced jet mill on the market M · ffective with more products than any E other jet mill available today · ighly efficient H · ingle pass technology S · Handles sticky, abrasive and very hard products · Scalable product range · Easy to clean, absence of screws · Accurate reproduction from development

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Micronizing MC DecJet® 400 Production Scale The MC DecJet® 400 is a production scale unit, suitable for micronizing up to 300 kg per hour. Technical features High grade materials AISI type 316L stainless steel mirror polished to RA 0.25 microns or Hastelloy Rapid cleaning and easy validation Ease and quickness in assembling and disassembling, as well as a limited number of components The simplicity of the whole unit Total absence of screws (replaced by triclover connections), no crevices, smooth and regular surfaces Very low production loss - Typical yields are 99.5 % of batch size, no blow-back...

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