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BROCHURE HYGIENIC

BROCHURE HYGIENIC
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BROCHURE HYGIENIC

Product catalog summary
Introduction
Debem Srl has entered a sponsorship agreement with the Monster Energy Yamaha MotoGP team, emphasizing shared values of performance and technology. Debem's products will be used by Yamaha Motor Racing's technical staff, showcasing a commitment to high-tech solutions.

Company Overview
Debem specializes in industrial pumps for challenging environments, focusing on industries like food and beverage, pharmaceuticals, and cosmetics. Their innovative designs and ethical testing have established them as leaders in fluid transfer.

Product Specifications
Debem's AISIBOXER and SANIBOXER pumps are air-operated double diaphragm pumps certified by MOCA, FDA, and ATEX, with the SANIBOXER also 3A certified. These pumps handle high viscosity fluids and suspended solids, suitable for various sectors.

Key Features
  • High-quality materials such as AISI316 L and food-grade PTFE.
  • Patented stall-prevention coaxial pneumatic exchanger.
  • Optical sensors for diaphragm rupture detection.
  • Compatible with CIP, COP, and SIP cleaning methods.


Advantages
The pumps feature a single mould cast main block, integrated diaphragm holding plates, and a combination of PTFE and EPDM for durability. The pneumatic exchanger is self-lubricated and easy to maintain.

Technical Specifications
Detailed specifications include dimensions, construction materials, maximum flow rates, air supply pressures, and capabilities for handling suspended solids. The pumps are designed for efficient operation under various conditions.

Conclusion
Debem's partnership with Yamaha MotoGP highlights their commitment to innovation and excellence, aligning with MotoGP's high-performance standards.
Specifications:
The FULLFLOW pump is a volumetric double diaphragm pump operated by compressed air, made from AISI 316 L with a surface finish of less than 0.8 μm. Certified by MOCA, FDA, and ATEX, it is suitable for the food sector, handling fluids with suspended particles up to 45 mm in diameter and 270 mm in length.

Design Features:
The pump includes a patented horizontal fluid circuit and large bore clapet valves to prevent solids from contacting membranes, increasing lifespan. It also features a patented stall-prevention coaxial pneumatic exchanger and special diaphragms with an anti-deposit surface.

Performance Parameters:
- Maximum flow rate: 160 l/min
- Maximum air supply pressure: 8 bar
- Maximum head: 80 m
- Maximum suction from negative head (dry running): 2.5 m
- Maximum suction from negative head (with pump on): 9.5 m
- Maximum diameter of suspended solids: 7 mm

Dimensions and Construction:
- Height: 433.2 mm
- Width: 491.2 mm
- Depth: 650.9 mm
- Net weight: 30 Kg
- Temperature range: 3°C to 95°C

Certifications and Connections:
The pump has suction/delivery connections BS 4825 1”1/2 Clamp and an air fitting of 3/8” f BSPP. Performance curves are based on pumps with submerged suction and free delivery outlet, using water at 20°C.

Additional Model Specifications:
Another model offers a maximum flow rate of 320 l/min, a maximum air supply pressure of 4 bar, and a maximum head of 40 m, handling suspended particles up to 45 mm in diameter and 270 mm in length.

Conclusion:
The FULLFLOW pump is designed for efficient fluid handling with suspended particles, particularly in the food sector, due to its innovative design and compliance with certifications.
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Catalog excerpts

BROCHURE HYGIENIC-1

Sanitary and Food Pumps

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BROCHURE HYGIENIC-2

Officially engaged with technology.

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BROCHURE HYGIENIC-3

Monster Energy Yamaha MotoGP welcomes new Official Sponsor Debem Yamaha Motor Racing and the Monster Energy Yamaha MotoGP team have formed a new strong alliance with Debem, producer of industrial pumps. Together they will be striving for high performance and efficiency during the 2022 MotoGP World Championship. Gerno di Lesmo (Italy), 28th February 2022 Yamaha Motor Racing and the Monster Energy Yamaha MotoGP Team are delighted to announce Debem as their new Official Sponsor for 2022. Debem is a cutting-edge company specialised in designing, constructing, and producing industrial pumps for highly...

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BROCHURE HYGIENIC-4

THE COMPANY Debem Srl The pumps Sectors and Applications ADVANTAGES OF DEBEM SANITARY AND FOOD PUMPS Special Diaphragms Main block Patented pneumatic exchanger Optical Sensors Quick emptying system Eccentric ball valves Optical sensors to detect diaphragm rupture AISIBOXER -01, -02, -03 SANIBOXER -01, -02, -03 FULLFLOW Horizontal fluid circuit FULLFLOW 251

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BROCHURE HYGIENIC-5

Sectors and Applications The ‘”HYGIENIC” series range includes different types of safe and versatile air-operated double diaphragm pumps ideal for pumping liquids with variable viscosity, even if containing suspended particles. Pumps suitable for the following sectors: The company specialises in pumping solutions for the distribution of fluids in the food and beverage, pharmaceutical, cosmetic and hair care industries. Our pumps are manufactured using high quality materials sourced in Italy (AISI316 L and Food grade PTFE) and are designed and built to industry standards, including: 3A, MOCA and...

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BROCHURE HYGIENIC-6

ADVANTAGES OF DEBEM SANITARY AND FOOD PUMPS 8 Advantages of Debem Sanitary and Food Pumps Patented pneumatic exchanger Debem pumps use a patented stall-prevention coaxial pneumatic exchanger. This device introduces compressed air to change the diaphragm pressure equilibrium, assisted by a stall-prevention circuit that guarantees optimal performance, even in the most critical conditions. The control part (spool) and the power part (exchanger) are both housed inside the pump in a single block, which limits further load losses when compressed air flows in the pump. Ease of repair The Debem pneumatic...

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BROCHURE HYGIENIC-7

AISIBOXER and SANIBOXER Air-operated double diaphragm volumetric pumps, MOCA FDA and ATEX certified. The pumps in the SANIBOXER version are also certified 3A. The pumps are manufactured in mechanically polished AISI 316 L with a surface finish of less than <0.8 μm. The pumps are suitable for handling fluids in sectors such as the food, beverage, pharmaceutical, cosmetic and hair care. They are able to handle liquids and fluids with high apparent viscosity, even with the presence of suspended solid parts. The pumps, in the SANIBOXER version, are equipped with sensors to detect the rupture of the...

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BROCHURE HYGIENIC-8

Quick emptying system Eccentric ball valves The Quick Emptying System allows the complete emptying of fluid The AISIBOXER and SANIBOXER pumps are equipped present inside the pump chambers. with fluid ball valves. The construction is unique: the valve’s eccentric design allows for the distribution of The operation can be carried out comfortably by hand without the use fluids with large suspended particles. of tools or special equipment. The eccentricity of the valve body prevents the ball The pump is then free of internal impurities and ready to be washed from locking during pumping operations....

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BROCHURE HYGIENIC-9

Optical sensors to detect diaphragm rupture SANIBOXER pumps are equipped with two optical sensors to detect Optical sensors work by emitting an IR (infrared) beam inside a prism and measuring the amount of light received. If the fluid reaches the sensor The sensors are installed on the lower part of the pump just behind head, the amount of light received instantly decreases, activating the In case of rupture, the sensors warn the operator and automatically When the sensor is dry, the transmitted light is reflected from the prism to stop pump operation via a solenoid valve. The control unit also...

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BROCHURE HYGIENIC-10

Suction/delivery connections Suction/delivery connections Max suction from negative head - dry running* Max suction from negative head - dry running* Max suction from negative head - with pump on Max suction from negative head - with pump on Max diameter of suspended solids Max diameter of suspended solids * The value depends on the pump configuration. * The value depends on the pump configuration. Flow rate (l/min) Height Width Depth Construction materials (casing and manifolds) and net weight Air supply pressure (bar) Air consumption (Nl/min) * The curves and performances refer to pumps with...

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BROCHURE HYGIENIC-11

Suction/delivery connections Suction/delivery connections Max suction from negative head - dry running* Max suction from negative head - dry running* Max suction from negative head - with pump on Max suction from negative head - with pump on Max diameter of suspended solids Max diameter of suspended solids * The value depends on the pump configuration. * The value depends on the pump configuration. Flow rate (l/min) Air supply pressure pumps * The curves and performances refer to(bar) with submerged suctionAir consumption (Nl/min) and free delivery outlet, with water at 20°C and vary according...

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BROCHURE HYGIENIC-12

Suction/delivery connections Suction/delivery connections Max suction from negative head - dry running* Max suction from negative head - dry running* Max suction from negative head - with pump on Max suction from negative head - with pump on Max diameter of suspended solids Max diameter of suspended solids * The value depends on the pump configuration. * The value depends on the pump configuration. Maximum Dimensions Height Width Depth Construction materials (casing and manifolds) and net weight Air supply pressure (bar) Air consumption (Nl/min) * The curves and performances refer to pumps with...

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BROCHURE HYGIENIC-13

FULLFLOW Volumetric compressed diaphragm built AISI 316 L with a surface finish lower than <0.8 μm. The pump is certified according to MOCA, FDA and ATEX. The pump is ideal for food sector distribution of fluids with suspended particles up to Ø 45 mm and length 270 mm. The pump is equipped with special large bore clapet valves located on a horizontal hydraulic circuit, unlike all models on the market featuring a vertical hydraulic circuit. This design feature ensures that solids do not come into contact with the membranes, avoiding shear or rubbing wear problems and greatly increasing their life....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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