Workholding Catalog
Workholding Catalog
DE-STA-CO emphasizes its global reach and commitment to enhancing customer operations worldwide through lean manufacturing. The focus is on eliminating waste via optimal clamping and automation solutions to increase efficiency and profitability.
Founded in 1915, DE-STA-CO is a leader in clamping, gripping, transferring, and robotic tooling solutions. Known for innovation, the company introduced the first manual toggle clamp in 1936 and continues to offer products that improve productivity and reduce costs across industries.
DE-STA-CO offers a wide range of clamping technologies, including pneumatic, hydraulic, and manual options. The 2000 Series Horizontal Hold-Down Action Clamps are noted for their increased holding capacity and ergonomic design. Modular automation components are also available, supported by DIRECTCONNECT™ technology for customization.
Products are guaranteed against defects in materials and workmanship, excluding misapplication or abuse. A robust quality system and continuous improvement culture ensure on-time delivery and customer satisfaction.
DE-STA-CO provides extensive technical support, including a global website with detailed product information, CAD files, and customer service access. A digital catalog is available for easy access to product configurations.
Products are used in industries such as automotive, electrical, and woodworking, providing solutions for quick clamping, secure holding, and high clamping forces.
The document outlines DE-STA-CO toggle clamps, focusing on specifications, applications, and selection criteria. It explains the mechanical advantage of clamps and defines 'holding capacity' as the maximum force a clamp can withstand without deformation.
Clamps are categorized into types with specific features and holding capacities, including Vertical Hold-Down, Horizontal Hold-Down, Straight Line Action, Latch, and Plier Clamps.
Selection depends on fixture type, required holding capacities, size conditions, action required, operator strength, and operation frequency and environment.
Clamps are made from materials like C-1141 forgings, ductile iron castings, Nylon 6/6 composites, stainless steel, and zinc plating for enhanced performance and durability.
Safety features include ergonomic handles and safety links. Accessories like adjustment spindles and neoprene caps allow customization.
The 2000-Series clamps offer high holding forces, compact design, and enhanced durability.
Specifications and features of vertical clamps are detailed, highlighting models, holding capacities, and design categories.
Models are listed with holding capacities ranging from 100 lbs to 6,200 lbs, categorized as Standard, Heavy-duty, Modular, and Cam Action.
Features include high holding capacity, compact design, greater hand clearance, and vertical spindle movement.
Toggle Lock Plus technology enhances safety, providing greater hand clearance and eliminating pinch points.
Clamps are ideal for fixtures and applications with restricted space requiring high holding capacity.
Details on models like 2002-S, 2007-S, 2010-S, and their specifications are provided.
Some models include a patented intermediate safety link and are available with bolt retainers.
DE-STA-CO vertical clamps offer robust solutions for various industrial applications, emphasizing safety, durability, and ergonomic design.
Specifications and application areas for horizontal clamps are detailed, highlighting models and their features.
Models are listed with holding capacities and design features suitable for heavy-duty workholding.
Features include hardened, polished bushings, adjustable bar guides, and oil-resistant handle grips.
Modular design allows customization of the clamping bar, baseplate, and handle.
Holding capacity charts and notes on dimensions are provided.
Specifications and features of straight-line action clamps are detailed, suitable for applications requiring high precision.
Models are listed with holding capacities and plunger travel specifications.
Features include locking in extended and retracted positions, stainless steel rivets, and ergonomic handle grips.
Clamps are ideal for high-precision clamping, assembling, drilling, testing, and positioning operations.
Specifications and features of latch clamps are detailed, designed for quick clamping and closure.
Models are listed with holding capacities and adjustment ranges.
Features include a patented thumb control lever, stainless steel rivets, and ergonomic handle grips.
Clamps are ideal for environments requiring quick and secure closure.
Specifications and features of stainless steel clamps are detailed, designed for environments requiring corrosion resistance.
Features include corrosion-resistant stainless steel construction and ergonomic handle grips.
Recommended for use in chemical and food industries.
Some models offer locking mechanisms and Toggle Lock Plus for secure locking.
Specifications and features of various clamp styles are detailed, designed for different applications.
Models are listed with dimensions, holding capacities, and operational features.
Operation of clamps is explained, highlighting simplicity of use.
Versatility of clamps is emphasized, noting features like reversible jaws.
Features include high-tensile steel construction and rapid height adjustment.
Model 8031 is introduced, a fully enclosed pneumatic clamp for harsh environments.
Specifications and features of pneumatic clamps are detailed, designed for specific applications.
Models are detailed with specifications like holding capacity and operating pressure.
Side and top mounting options are outlined.
Models are available with Viton seals and additional accessories.
Features of specific models like 8031 and 850 are highlighted.
Formulas for calculating maximum allowable inlet pressure and exerting force are included.
Power clamps can be used with hydraulic oil, but inlet pressure should not exceed maximum holding capacity.
Specifications and guidelines for automation power clamps are detailed, focusing on lightweight design models.
Models are listed with specifications like opening angles and piston diameters.
Guidelines for installation and operation are provided.
Detailed dimensions and measurements are provided.
Proper use of tools and components is advised for safety and efficiency.
Information on spare parts and accessories is provided.
Operator safety is emphasized, recommending design to minimize pinch points.
Proper handling and installation of hydraulic systems are emphasized to prevent accidents.
Various applications are described, tailored to specific operational needs.
Planning is crucial in fixture design, considering factors like operations and cycle time.
Conventional and manifold mounting methods for hydraulic systems are outlined.
Choice depends on application, with pros and cons of each system type discussed.
Hydraulic power clamping can be manually or automatically controlled.
Design and maintenance of hydraulic workholding systems are detailed, focusing on the StrongHold Clamping System.
Importance of using solid stops and torque versus tension relationship is discussed.
Designing clamps and cylinders should avoid using full stroke.
Maintaining clean fluid is crucial for system longevity.
Methods for estimating machining forces are provided.
The StrongHold SELECT series offers hydraulic swing clamps and accessories.
DE-STA-CO's StrongHold SELECT series enhances manufacturing efficiency and cost-effectiveness.
Specifications and features of hydraulic cylinders and swing/pull clamps are detailed.
Specifications for single-acting and double-acting block cylinders are provided.
Detailed dimensions and specifications for various models are provided.
Versatile and durable, suitable for high production applications.
Advanced hydraulic swing clamp technology is featured.
Performance capabilities and features of swing/pull clamps are highlighted.
DE-STA-CO's StrongHold Clamping Systems offer robust and efficient solutions for automation needs.
Specifications and operational guidelines for hydraulic swing/pull clamps are detailed.
Models are available with different force capacities and oil flow requirements.
Performance is influenced by arm length and hydraulic pressure.
Standard configuration is left-hand swing, with options for right-hand swing and straight pull.
Advanced seals and wipers, triple track piston rod design, and hardened piston rod are featured.
Flange mounting brackets and jam nuts are listed.
Do not exceed maximum speed and pressure ratings for standard arms.
Specifications and operational guidelines for hydraulic systems and components are detailed.
Designed to push or pull loads, with features like larger piston diameter and hardened steel construction.
Convert standard air pressure into high-pressure hydraulic power.
Air-operated hydraulic pump/reservoir systems deliver high-pressure oil.
Two-stage, continuous pressure systems with adjustable pressure ranges.
Designed for use with manual pallet valves, offering hands-free operation.
Detailed tables and figures illustrate force calculations and performance data.
Catalog excerpts
Pneumatic Swing Clamps Clamping Force (lbs/kg) (9.071) Imperial Dimensions (inches) AUnclampedPosition BClampedPosition CBodyHeight DClampPort EUnclampPort FThreadedBody GFlangeMount JThreadDepth KHole Dia. MBody Dia. NShaftDia. PThreadSize TotalStroke ClampingStroke HFlange LThread Size >
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Pneumatic Swing Clamps Clamping Force (lbs/kg) (18.143) Imperial Dimensions (inches) AUnclampedPosition BClampedPosition CBodyHeight DClampPort EUnclampPort FThreadedBody GFlangeMount JThreadDepth KHole Dia. MBody Dia. NShaftDia. PThreadSize TotalStroke ClampingStroke HFlange LThread Size >
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Pneumatic Swing Clamps Clamping Force (lbs/kg) (36.287) (18.143) Imperial Dimensions (inches) AUnclampedPosition BClampedPosition CBodyHeight DClampPort EUnclampPort FThreadedBody GFlangeMount JThreadDepth KHole Dia. MBody Dia. NShaftDia. PThreadSize TotalStroke ClampingStroke HFlange LThread Size >
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DE-STA-COs 8400 Series joins the 8000/8100 and 8200/8300 Series,rounding out a versatile, time-saving line of swing cylinders. Ideal for installations where hydraulic power is not suitable, these pneumatic power clamps from DE-STA-CO have all the same quick-acting advantages and can produce up to 160 lbs. clamping force from shop line air pressure (see chart). These double-acting clamps are red anodized aluminum with either a threaded body that permits three mounting options, or a block-style mounting body.Intended for quick clamping in secondary manufacturing operations onmetallic or non-metallic...
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AB D Thread C Bore for GӔ SocketHead Cap Screws 3 holes on a ֓H B.C. A (Unclamped/Open Position) C UnclampPort B CClamp PortUnclamp PortETKF ClampPort T D Thread F KE Pneumatic Swing Clamps A A (Unclamped/Open Position) B D D B E E H K L HF L Q F N UnclampPortClampPort J K G M C G G M C G P T F 4 Mtg. Holesfor ԓR SocketHead Cap Screws NUnclampPortClampPort P Q T 4 Mtg. Holesfor ԓR SocketHead Cap Screws F J S S Dimensions Series no. A B C D E F G H J K L M N P Q R S T Port Size 80008100 8200 8300 8400 4.88 4.88 6.36 6.36 6.14 2.87 3.50 3.36 4.27 3.17 0.62 1.25 0.87 3.00 0.88 1 1/8-161.252 1/4-122.001...
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Your requirements Technical data ֢֠ Compact ideal for restricted space applications ֢֠ Cylinder diameter: 20 mm, 32 mm, 40 mm, 50 mm, 63 mm ■ Access to the workpiece possible from above ■ High flexibility in the application various ֓add on options Ԣ֠ Clamping strokes: 10 mm, 25 mm, 50 mm (upon request for diameters 40 mm, 50 mm and 63 mm) ■ Reduced exerting forces are sufficient in order to hold the workpiece securely ■ Exerting forces: 20 lbs. to 242 lbs. at 80 PSI The solution Operating instruction ■ The new pneumatic swing clamps from DE-STA-CO A PDFfile of the operating instruction is available...
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Pneumatic Swing Accessories DE-STA-CO Subject to technical modifications without notice 12.21 >
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Pneumatic Swing Clamps
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Pneumatic Swing Clamps SwingDirection Model no. A B ָC D E F G H J K L M N 9530R RH 44.7 34 5.5 12.7 5.1 25.4 112.7 155.7 167.3 20 17.4 95.3 1/8 NPT 9530L LH 9540R RH 9540L LHAll dimensions shown in metric (mm) 52 40 5.5 16 9 29 121.4 165 176.2 20 21.3 100.8 1/8 NPT > (Can be used with 9530 and 9540 Series) These standard arms can be mounted in 90 increments to the piston rod. >
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Subject to technical modifications without noticeDE-STA-CO >
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U 25 S50 а StrongHold Clamping System D Port 1600 140012008004000 N R Clamping Force (Lbs.) QJHGFM C 10002000300040005000 With 031-L-1100 Arm (5.31" long)With 031-S-1100 Arm (1.89" long)Straight Pull Specifications > *Force(lbs.) > 3 /m in Clamp Unclamp Clamp Unclamp > Cat. no. Oper. Swing Direction > 030-1-S-1100 (-X) Single-Acting Left Hand (Counter Clockwise)Right Hand (Clockwise)Straight Pull ֖ Double-acting 1100 0.28 0.25 25 030-1-D-1100 (-X) ֲ֢ 0.59 0.52 ▲ Additional swing directions available upon request Specifications ATotalStroke BClampingStroke DClampPort EUnclampPort Cat. no. C F...
Open the catalog to page 308
E Port L T U 25 S50 а StrongHold Clamping System D Port 3500 300025002000150010000 N R Clamping Force (Lbs.) QJHGFM C 10002000300040005000 P KAB With 031-L-2400 Arm (6.36" long)With 031-S-2400 Arm (2.43" long)Straight Pull Specifications > *Force(lbs.) > 3 /m in Clamp Unclamp Clamp Unclamp > Cat. no. Oper. Swing Direction > 030-1-S-2400 (-X) Single-Acting Left Hand (Counter Clockwise)Right Hand (Clockwise)Straight Pull ֖ Double-acting 2400 0.63 0.7 100 030-1-D-2400 (-X) ֲ֢ 1.23 1.40 ▲ Additional swing directions available upon request Specifications ATotalStroke BClampingStroke DClampPort Cat....
Open the catalog to page 309
StrongHold Clamping System With 031-L-4000 Arm (X.XX" long)With 031-S-4000 Arm (X.XX" long)Straight Pull (7.01" long) > *Force(lbs.) > 3 /m in Cat. no. Oper. Swing Direction Clamp Unclamp Clamp Unclamp > 030-1-S-4000(-X) Left Hand (Counter Clockwise)Right Hand (Clockwise)Straight Pull ֖ Double-acting 4000 1.10 1.22 140 030-1-D-4000(-X) 2.35 2.60 Specifications ATotalStroke BClampingStroke DClampPort Cat. no. C F G H J K L M N P Q R S T U 030-1-S-4000 1.07 0.45 0.75 SAE#4 SAE#4 2.70 2.83 4.09 6.67 0.64 1.61 0.14 1.26 2-1/2-16UN 7.30 0.33 2.56 2.99 1.28 030-1-D-4000 NOTE: *With 2.75" long arm at...
Open the catalog to page 310
Max. Allowable Arm Weight = 2.8 LbsPressure (psi) M = Max. rated pressure of chosen armlength (PSI) 2.174.005.006.007.00 3.00 15291Max Flow (in /min.) Arm Length (In.) 3
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Figure #3 When Force BӔ from Model 020-011-011DEHollow Boreis divided between AӔ & CӔ, the forces at AӔ & CӔare ininverse ratio to the distance AB & BC respectively.Force AӔ = Force BӔ x BCABForce CӔ = Force BӔ x ABAC > TM Figure #2 Example: The downward force AӔ is equal to the upward force CӔ times a ratio of the distance BC:AB.Example: AB = 2", BC = 4", Force CӔ = 1,000 lbs. Force AӔ = Force CӔ x BCABAӔ = 1,000lbs. x 42AӔ = 2,000lbs. AB = 2 " , BC = 4, " Force BӔ= 1,000 lbs.Force AӔ = 1,000 lbs. x 4 = 666.7 lbs.6Force CӔ = 1,000 lbs. x 2 = 333.3 lbs.6 Figure #1 When the distance AB is equal...
Open the catalog to page 316
StrongHold Clamping System 300250 200 150 10050 > Specifications Dimensions (In Inches) Noise Level @ Idle/Max. Press.(dBA) ElectricMotor SupplyVoltage Cat. no. A B C D E F G H > 1 100178DE > 2 ▲ ⁄ hp; 3,450 rpm;115/230 VAC10/5 amps max.;60 Hz; single phase 115 VAC 67/81 19.875 7.000 11.375 7.125 14.875 9.250 5.125 14.875 100178-230DE > ▲ 230 VAC > ▲ Available upon request NOTE: Mounting screws included ( > 1 ⁄ > 4 -10 x .875 Lg.). >
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