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DSC Tool Changes and Adaptors Catalog

DSC Tool Changes and Adaptors Catalog
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DSC Tool Changes and Adaptors Catalog

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for the RQC/RTP series of automatic tool changers, adaptors, and modules used in robotic and automation applications. It covers features, benefits, technical data, and ordering information for various models and optional modules.
Specifications: The RQC/RTP series is engineered for high repeatability, rigidity, and load capacity, making it ideal for flexible tooling applications. The series includes models RQC-400, RQC-800, and RQC-1200, each with distinct payload capacities and technical specifications. For instance, the RQC-400 has a max payload of 180 kg, while the RQC-1200 supports up to 550 kg.
Technical Information: Detailed specifications for each model include:
  • RQC-400/RTP-400: Combined weight of 4.7 kg, max payload of 180 kg, max moment of 1580 Nm.
  • RQC-800/RTP-800: Combined weight of 7.1 kg, max payload of 360 kg, max moment of 2490 Nm.
  • RQC-1200/RTP-1200: Combined weight of 8.3 kg, max payload of 550 kg, max moment of 3390 Nm.
Optional Modules: Various optional modules are available for air, vacuum, fluid, and electrical connections, including 19-pin I/O modules and self-sealing air ports, enhancing the tool changers' flexibility and functionality.
Ordering Information: A structured format is provided for ordering the RQC/RTP series, specifying the robot side adaptor module, tool side adaptor module, and the required maximum payload capacity.
Maintenance and Operation: The tool changers are designed for longevity, with up to 10 million cycles with preventative maintenance. They are field repairable, with seal repair kits available. The document also details pneumatic specifications and environmental conditions for optimal operation.
Procedures: Recommendations include using 4-way valves with a spring return for failsafe operation and maintaining a coupling gap of up to 2.54 mm.
Modules: The document details electrical and air modules:
  • Electrical Modules: E19 and G19 modules with 19 pins, supporting 3 Amp - 48 VDC and 5 Amp - 120 VDC, with options for lock/unlock and tool plate presence sensing.
  • Air Modules: FN, FP, and FT modules with 6 x 1/8” or 6 x 1/4” air ports, face seal for RQC/RTP-400, 800, and 1200 models.
Standards and Tolerances: Imperial and metric tolerances are specified, with third angle projection used for drawings. All dowel holes are slip fit with a locational tolerance of ±.0005" or ±.013mm.
Recommendations: The document advises using specific module kits for replacements, which include couplings, indexing sleeves, and hardware.
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Catalog excerpts

DSC Tool Changes and Adaptors Catalog-2

Table of Contents Automatic Tool Changers - Robot and Tool Adaptors > RQC/RTPӔ Application Features and Benefits. . . . . . . . . . . . . . . . . . . . . Page 4RQC/RTPӔ General Technical Information. . . . . . . . . . . . . . . . . . . . . . . . Page 5 RQC/RTP-400Ӕ Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 RQC/RTP-800Ӕ Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 RQC/RTP-1200Ӕ Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 RQC/RTPӔ Optional Module Usage Information. . . . . . . . . ....

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DSC Tool Changes and Adaptors Catalog-3

RDN-10-1FӔ Flange Mount Housing . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22RDN-10-1BӔ Base Mount Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 1AӔ 3-Port Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23 5AӔ 5-Port Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23 4ASӔ 4-port Air Connection with Shut-Off. . . . . . . . . . . . . . . . . . . . . . Page 24 5EӔ 5-Pin Micro Electric Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25 > RDC-xxӔ Bayonet . . ....

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DSC Tool Changes and Adaptors Catalog-4

Highly configurable,modular design: The Modular RQC series easily accommodates up to (4) optional modular interfaces, offering a high level of flexibility. Automation applications: End effector tooling and interchangeable fixturing can be changed quickly and easily to accommodate many different styles of parts on the same assembly machine or machining center. > Robotic applications: Perfect for those flexible/multipletooling applications utilizing one Robot. This product was designed with exceptional repeatability, high rigidity & load capacity to make it ideal for any robotic application. Additional...

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DSC Tool Changes and Adaptors Catalog-5

Pneumatic Specification Maintenance Specification Pressure Range (Locked Cylinder): 4~7 bar [60~100 psi]Cylinder Type: Double Acting, Spring AssistValve Required to Actuate: 4-way, 2-Position Expected Life: Normal Application: 5 Million Cycles With Preventative Maintenance: 10+ Million CyclesRepeatability: 0.025mm [ѱ0.001 in]Field Repairable: YesSeal Repair Kits Available: Yes Temperature Operating Range Air Filtration: 40 Microns or BetterAir Lubrication: Not Necessary*Air Humidity: Low Moisture Content (Dry) Application Restrictions Dirty or Gritty EnvironmentsՕ Machining Operations Generating...

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DSC Tool Changes and Adaptors Catalog-6

VN/VP/VT FN/FP/FT FN/FP/FTFN/FP/FT E19/2E19G19/2G19 E19/2E19G19/2G19E19/2E19G19/2G19 FN/FP/FT E19/2E19G19/2G19 E19/2E19G19/2G19 E19/2E19G19/2G19 FN/FP/FT FN/FP/FT VN/VP/VT VN/VP/VT > SN/SP/ST HN/HP/HT FN/FP/FT HISRxx E19/2E19 PN/PP/PT HISRxx HI SRxx SRxx HI HISRxx HI HN/HP/HT SRxx SN/SP/ST G19/2G19 PN/PP/PT HN/HP/HT SN/SP/ST VN/VP/VT Wxx FN/FP/FT PN/PP/PT RN/RP/RT VN/VP/VT Wx x > VN/VP/VT RN/RP/RT PN/PP/PT E19/2E19G19/2G19 HN/HP/HT SN/SP/ST HI SRxx HISRxx >

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DSC Tool Changes and Adaptors Catalog-7

(RQC-only) MODULES MODULES MODULES MODULES > No Sensing Robot Side AdaptorModule 180 kg [400 lb]Max. Payload NPT Port Optional Air, Vacuum andElectrical Module can beorder with Base Model.See below for ModuleDescription(See Page 6 for IllustratedModule UseConfiguration) > PNP Inductive Sensing with M12 connector > Tool Side AdaptorModule > ӆ NPN Inductive Sensing with M12 connector BSPT Port > Dry contact sensor 550 kg [1200 lb]Max. Payload > Dry contact sensor with M12 connector > (*) Requires E19 module or G19 module mounted on side C. (ӆ) Cordset or plug are sold separately. NOTE: Only (1)...

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DSC Tool Changes and Adaptors Catalog-13

SIDEC Reserved Pin Numbers on E19/G19 Sensor/Switch RQC 400 RQC 800 & 1200 R : + 10 - 30 VDC R : + 10 - 30 VDC LP or LN L : Common L : Common (Inductive) M : Lock M : Lock N : Unlock N : Unlock P : Ready to Couple > E19/G192E19/2G19 R : + 10 - 30 VDC R : + 10 - 30 VDC > WHENLP,LN,ORLDOPTIONISORDERED, 3,4OR5WIRESARERESERVEDONTHEE19 ORG19MODULE. (SEE CHART). LD L : Common L : Common (Dry Contact) M : Lock M : Lock N : Unlock P : Ready to Couple > Wire Color on CABL-029 Cordset Contact Wire Color > G19 PINS NUMBERING L N R Red > M N M P L Brown > P M Orange > R TURCKMALE CONNECTION L R N Grey/Brown...

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DSC Tool Changes and Adaptors Catalog-20

Change Tooling in a Snap Our manual (shown) or fully automatic Quick Disconnect Tool Changers allow you to quickly switch between various tooling in seconds. Optional integral air ports provide immediate power to your system, eliminates manual re-connection of air lines, and reduces machine downtime. Single Hand Handle Actuation To lock into place and release bayonet. To lock bayonet into position Insert bayonet into housing(Handle in release position)(Handle in locking position) (Handle in locking position) > RDN-10 Housing RDC-10/25M Bayonet for 25mm/1.00ؔ(in) Tooling Boom/Tubes Base and Flange...

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DSC Tool Changes and Adaptors Catalog-55

Models Supported: MOTOMAN SP100X KUKA KR 350 > P " PORTING FOR -PORT " A3 " R 6-PORT " A6 " (SHOWN) M ANIFOLD TAP AND DRILL FOR 88.9[3.50] 88.9[3.50] M10 FASTENERS (4) R 178.8[7.04] ؘ200.0[7.87] C'BORE FOR M12 SHCS (6) 228.6[9.00] 227.0[8.94]114.3[4.50] 38.1[1.50] ؘ12MM PF DOWEL 3060а MODEL NUMBER PORTING # OF PORTS WEIGHT CPI-MMNY300-DM-RD25-A3 3/8 NPT 3 (2/1) 3.56 kg [7.84 lb] CPI-MMNY300-DM-RD25-A6 1/8 NPT 6 (3/3) 3.61 kg [7.95 lb] > www.destaco.comSubject to Technical Modifications Without Notice

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DSC Tool Changes and Adaptors Catalog-61

38.1[1.50]127.0[5.00] " P " PORTING FOR 6-PORT " A6 " MANIFOLD TAP AND DRILL FOR C'BORE FOR > R 182.2[7.17] M10 FASTENERS (4) 88.9[3.50] M8 SHCS (6) ؘ8MM (2) PF DOWEL 63.7[2.51]127.0[5.00]227.0[8.94] 6030а 100.0[3.94] >

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DSC Tool Changes and Adaptors Catalog-67

" P " PORTING FOR 6-PORT " A6 " MANIFOLD .25ؔ(IN) (2) PF DOWEL 1560а R 182.2[7.17] 127.0[5.00]ؘ108.0[4.25] 82.8[3.26]227.0[8.94] 165.1[6.50]38.1[1.50] C'BORE FOR 3/8 SHCS (6) TAP AND DRILL FOR 88.9[3.50]88.9[3.50] M10 FASTENERS (4) 55.6[2.19]4.7[.19]79.5[3.13]ؘ152.4[6.00] 10MM (2) 88.9[3.50]88.9[3.50] PF DOWEL > R 182.2[7.17] TAP AND DRILL FOR M10 FASTENERS (4) C'BORE FOR M10 SHCS (6) 76.2[3.00]244.5[9.63] " P " PORTING ؘ125.0[4.92] 3060а FOR 6-PORT " A6 " MANIFOLD >

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