BodyBuilder™ End Effector System Product Overview BodyBuilder™ is designed to maximize productivity, both before and after installation. The flexibility of the system allows modifications to the end effector in minutes, greatly reducing start up time to launch. The octagonal structure is available in four sizes: 30mm, 45mm, 60mm, and 90mm. T-Clamp Bracket Assembly Accessory Mount Octagonal Extruded Boom Structures Rear End Gripper Mount The patented BodyBuilder™ Alignment System allows the modular components to be replaced individually and easily returned to their original positions. Alignment nut(s) are included with every Bodybuilder™ modular component, utilizing the patented alignment system. Dimensions and technical information are subject to change without n
Open the catalog to page 1BodyBuilder™ End Effector System Product Overview Most commonly used in: Heavy Duty Mid Mount Assembly Applications Robot Welding Pick and Place Material Handling Lower Nest M-Series Cross Bracket Assembly Ready-to-assemble mounts and accessories eliminate drilling and welding at assembly. 82M Series Power Clamp Dimensions and technical information are subject to change without notice Markets Industrial Automotive Transportation Appliance
Open the catalog to page 2BodyBuilder™ Tooling examples BodyBuilder™ Octagonal Tooling | Typical Application Build Examples Mid Mount with GR1 Series Gripper Mid Mount with GR84 Series Mini-Clamps End Mount with Venturi Cup Mounts and Vacuum Cups End Mount with GR84 Series Mini Clamp Mid Mount with 82M50 Enclosed Power Clamps Mid Mounted Part Nest with CPI-HTW Hold Table Weldment and Nest Pad guides EE-BBR-3 Dimensions and technical information are subject to change without notic
Open the catalog to page 3Dimensions and technical information are subject to change without
Open the catalog to page 4BodyBuilder™ Boom Structure BodyBuilder™ Octagonal Tooling | Dimensions 30, 45, 60, and 90mm Boom Lengths and Ordering Numbers BODYBUILDER™ OCTAGONAL ALUMINUM BOOM LENGTHS & ORDER NUMBERS (L) Length 30mm Boom Profile Dimensions and Specifications [.21] 5.3 Dimensions and technical information are subject to change
Open the catalog to page 5BodyBuilder™ Boom Structure L BodyBuilder™ Octagonal Tooling | Dimensions [.21] 5.3 45, 60,[.26] 90mm Boom Profile Dimensions and Specifications and 6.5 Dimensions and technical information are subject to change without notice
Open the catalog to page 6BodyBuilder™ Boom Structure BodyBuilder™ Octagonal Tooling | Technical Specifications 30mm Boom Deflection and Torsion Charts Torsional Twist of 30mm BB Load 100 Kgf-cm 200 Kgf-cm 300 Kgf-cm 400 Kgf-cm 800 Kgf-cm 1300 Kgf-cm Torsional Twist Deflection Torsional Twist DeflectionTwist[in]) (mm (rad) Deflection (mm[in]) Twist (rad) 11.0 lbf lbf-in 86.8 173.6 22.0 lbf lbf-in 260.4 33.0 lbf lbf-in 347.2 lbf-in 694.4 lbf-in 1128.4 lbf-in 45mm Boom Deflection and Torsion Charts Torsional Twist of 60mm BB 1000 Kgf-cm 867.0 lbf-in 0 0.07 2000 Kgf-cm 1735.9 lbf-in 0 200 400 600 800 1000 1200 3000 Kgf-cm[7.87]...
Open the catalog to page 7BodyBuilder™ Boom Structure 0.04 60mm Boom Deflection and Torsion Charts Torsional Twist 90mm BoomTorsional Twist ofand Torsion Charts Deflection 90mm BB 0.02 0.035 Note: Performance may vary if used with non-DESTACO components Dimensions and technical information are subject to change without notice Deflection (mm[in]) Deflection (mm[in]) Deflection (mm[in]) Torsional Twist BodyBuilder™ Octagonal Tooling | Technical Specifications Deflection (mm[in])
Open the catalog to page 8BodyBuilder™ Boom Structure Accessories BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications ETP-35 Extrusion Accessory Mount Specifications: Material: Aluminum PLEASE USE “ETP-M6” TO ORDER NUT ONLY EC-60 60mm Bodybuilder Octagonal Boom End Cap [3.50] 89.0 Dimensions and technical information are subject to change without
Open the catalog to page 9BodyBuilder™ Mid-Mount Assemblies BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications RMM-30B-40BC-08-90 Single Extrusion 30mm Mid Mount with 40mm Bolt Circle Specifications: Max. Static Product Load: 102 Nm [75 ft-lb] Material: Aluminum Dimensions and technical information are subject to change without notice
Open the catalog to page 10BodyBuilder™ Mid-Mount Assemblies [1.97] 50.1 [4.00] [9.00] BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications 101.6 228.6 RMM-30B-SE Single Extrusion 60mm Robot Adaptor Mid Mount [2.13] 54.0 Specifications: Max. Static Product Load: 102 Nm [75 ft-lb] Material: Aluminum RMM-30B-DE Double Extrusion 30mm Robot Adaptor Mid Mount [4.00] 101.6 Specifications: Max. Static Product Load: 102 Nm [75 ft-lb] Material: Aluminum Model Number CPI-RMM-30B-DE [2.13] 54.0 Dimensions and technical information are subject to change without not
Open the catalog to page 11BodyBuilder™ Mid Mount Assemblies BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications BM1-45-SE Single Extrusion 45mm Mid Mount ALIGNMENT NUTS INCLUDED [.36] 9.2 BOOM SETUP (SINGLE) ROBOT INTERFACE PATTERN Specifications: Max. Static Product Load: 350 Nm [258 ft-lb] Material: Aluminum Weight 5.05 kg [11.1 lb] Can be supplied with robot interface hole patterns. (See pages 19-21). BM1-45-DE Double Extrusion 45mm Mid Mount OPTIONAL [7.28] HOLE PATTERN 184.8 AS SHOWN ON PAGES 16-18 Ø200mm PATTERNS WILL REQUIRE AN ADAPTOR ALIGNMENT NUTS INCLUDED BOOM SETUP (DOUBLE) ROBOT INTERFACE...
Open the catalog to page 12BodyBuilder™ Mid Mount Assemblies BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications BM1-60-SE 60mm Single Extrusion Mid Mount Assembly ALIGNMENT NUTS INCLUDED [4.25] 107.9 ROBOT INTERFACE PATTERN Can be supplied with robot interface hole patterns. (See pages 19-21). BOOM SETUP (SINGLE) CROSS KEYED FOR POSITIONAL ACCURACY Specifications: Max. Static Product Load: 675 Nm [500 ft-lb] Material: Aluminum Weight 5.2 kg [11.5 lb] BM1-60-DE 60mm Double Extrusion Mid Mount Assembly [4.25] 107.9 FOR ROBOT INTERFACE PATTERNS [7.03] PLEASE SEE 178.5 PAGES 20-22 ALIGNMENT NUTS INCLUDED...
Open the catalog to page 13BodyBuilder™ Mid Mount Assemblies BodyBuilder™ Octagonal Tooling | Dimensions | Technical Specifications BM1-45/BM1-60 Mid Mount Assembly - Mount Plate Specifications: Material: Aluminum Features: • Can be machined or left blank. • an be supplied with robot interface C hole patterns. (See pages 19-21). BM1-45/BM1-60 Mid Mount Assembly - Adapter Plate “A” BM1-60-SE ADAPTOR PLATE PLUS INSULATION PKG All mounting patterns on pages 19-21 can be used for BM1-60 and BM1-45 Mid Mount Assemblies. All Ø200mm mounting patterns, when used on the BM1-45 and BM1-60, includes an Adapter Plate as shown. “C”...
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