Oil & Gas

Oil & Gas
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Oil & Gas

Product catalog summary
Overview
David Brown Santasalo specializes in providing robust mechanical power transmission solutions for the oil and gas sector. Their gearboxes are designed for high interchangeability and adhere to international standards such as ISO, AGMA, DIN, and API. The company operates globally with seven manufacturing facilities and 23 service centers.

Product Offerings
The company offers a comprehensive range of gears and transmissions for various stages of oil, gas, and petrochemical processes. Key products include mud/frac pump drives, drawworks gears, top drive gears, and rotary table gears, all aimed at maximizing availability and reducing total ownership costs.

Design and Manufacturing
Gear systems are designed to API, AGMA, JIS, DIN, or ISO standards using advanced software for optimal performance. Manufacturing capabilities span four continents, featuring state-of-the-art gear cutting and grinding tools to ensure high accuracy and quality.

Quality Control and Testing
All gearboxes undergo rigorous quality control and testing, including no-load spin and full-scale load testing, ensuring material quality and dimensional accuracy through detailed inspections.

High-Speed Gearboxes
The company offers high-speed gearboxes operating beyond 40,000rpm, with the HX series providing flexibility and reliability for critical applications like pumps and compressors.

Specialized Solutions
Tailored solutions are available for top drives, drawworks, jack-up rigs, and pressure pump drives, customizable to meet specific customer needs while adhering to international standards.

Key Features
- High-speed gear systems for applications up to 60MW
- Customizable product range for rapid delivery and minimal downtime
- Designed to major international standards
- Available with a full package solution including lubrication systems

Conclusion
David Brown Santasalo's extensive gearbox range and commitment to quality and reliability position them as a key player in the oil and gas industry, ensuring maximum productivity and minimal lifetime costs.
Specifications and Compliance
Specifications for jack-up pinions and fixation systems are outlined, with pinions ranging from 50 to 105 MOD and heat-treated to AGMA 14 standards. They comply with ABS and DNV international standards, ensuring reliability and safety.

Fixation Systems
These systems feature helical and planetary gearing technology, designed for high overload capacity and low backlash, with compact and lightweight designs for higher torque production.

Auxiliary Gear Systems
Auxiliary products are tailored to customer requirements, focusing on flexibility, reliability, and cost-effectiveness, including firewater pump gearboxes and crane slew and winch drives.

Service and Support
The company emphasizes fast response for gearbox service and repair, supported by a global network of manufacturing and service facilities across six continents, offering services for both their own and other manufacturers' gear units.

Global Presence
With manufacturing and service centers in countries like Australia, Canada, China, Finland, India, South Africa, and the UK, David Brown Santasalo provides comprehensive support to ensure optimal gear unit performance and longevity.

Contact Information
Detailed contact information for various regional offices is provided, ensuring customers can reach out for support and inquiries.
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Catalog excerpts

Oil & Gas-1

David Brown Santasalo Cement Fibre, paper & tissue Food & beverage Marine & port operations Panelboard Power generation Water & wastewater Oil & GasInnovative power transmission solutionsfor the oil & gas industry

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Oil & Gas-3

Proven, reliable mechanical power transmission solutions for the oil & gas industry David Brown Santasalo offers an extensive range of gears and transmissions for all stages of the oil, gas and petrochemical process. Working in partnership with our customers, we understand your operating environment and engineer solutions that are reliable, durable and meet your needs exactly. We work to always maximise availability and lower the total cost of ownership for you and your customers globally. Think reliability. Think David Brown Santasalo • Durable, reliable low maintenance mechanical power transmission...

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Oil & Gas-4

The upstream, midstream and downstream oil and gas process We understand the demands of the oil and gas process and our experience in supplying gears and transmissions to this market for more than 80 years ensures we are equipped to deal with any challenge, at any stage of the process, anywhere in the world. Mud/frac pump drives Anchor winch gears Drawworks gears Gen-set high speed gears Right angled fire water pump gears Rotary table gears High speed pump drive Crane slew and winch gears Compressor drive Jack up rig gears including jacking pinions and fixation systems Process pump reducer drive...

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Oil & Gas-5

Gas processing, refinery, product distribution and storage Gas Sales LNG GAS Onshore Gas Treatment Processing & Storage Heavy Naphtha Light Naphtha 11 Crude Oil Distillation Unit Offloading/ Transfer Pumps Gas Online Aromatics Extraction Naphtha Aromatics Hydrotreater Reformer Heating Oils Lubricants Residual Oil Asphalt Lube Plant Lubricants Coke Coker Asphalt Other Chemicals Sulfur Recovery Services Within Refinery Fence Transportation Distribution & Storage

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Oil & Gas-6

David Brown Santasalo has a dedicated global team of design engineers experienced in providing tailored solutions for all applications in the oil and gas industry. Our engineers work with you to provide optimised designs using state of the art software, equipment and processes. Housings, couplings and shafts • Designed for thermal efficiency • Designed using the latest software design tools for FEA analysis and 3D modelling (Solid Edge) Gear design • David Brown Santasalo designs to API, AGMA, JIS, DIN or ISO standards • Tooth modifications to achieve optimal performance • Designed using the...

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Oil & Gas-7

Assembly and load testing Quality control All gearboxes follow strict quality control guidelines and reviews before being shipped to our customers worldwide. David Brown Santasalo offers no-load spin testing and full scale load testing of standalone gear units or complete drive assemblies depending on your requirements. Every gearbox we make is subject to strict monitoring standards. Components are meticulously inspected for material quality and dimensional accuracy using cutting-edge gear inspection and measurement technology. Key manufacturing processes are performed in-house to ensure consistent...

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Oil & Gas-8

The complete oil and gas industry product range David Brown Santasalo has an extensive range of gearboxes for drilling, jack up rigs, high speed and auxiliary applications. All David Brown Santasalo gearboxes are designed and manufactured to major international standards including API, DNV and ABS to ensure a safe, reliable and durable product in service. Our main priority is to ensure you have maximum availability and productivity at the lowest lifetime cost. High speed gearboxes David Brown Santasalo engineers high quality, high speed gearboxes that operate at speeds beyond 40,000rpm. Our new...

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Oil & Gas-10

The HX series When it comes to specifying high speed gearboxes for critical applications such as pumps, compressors and generators, we use our experience in designing innovative gearboxes for some of the world's most critical applications. Our HX high speed gearbox series combines enhanced performance, adaptability and increased reliability to deliver a standard range that has the flexibility to meet your specific requirements. Key features • High speed gear systems for applications up to 60MW • Customisable product range that's flexible to suit your application and need for rapid delivery and...

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Oil & Gas-11

DB Santasalo - Oil & Gas | 11 Product range includes:Low ratio gearbox including ratios 1.2 to 4.1 - Optimised ratios beyond 4.1 are available on request A

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Oil & Gas-12

David Brown Santasalo provides a comprehensive range of gearing products and solutions for capital drilling equipment such as top drives and drawworks. Working to our customers' designs, we can produce high quality gearing at any of our 6 manufacturing facilities worldwide David Brown Santasalo can also offer a comprehensive turnkey solution for gearbox supply utilising our global supply chain and fully equipped assembly and test facilities. We form collaborative relationships with our customers and add value through our core engineering knowledge. • Supply of single components through to fully...

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Oil & Gas-13

Pressure pump drives David Brown Santasalo delivers tailored loose gearing and full pressure pump drive gear systems to OEMs and end users across the globe. Almost three centuries of combined gearing innovation in assurance critical industries enables us to design and manufacture any type of loose gear at any size, as well as complete gearbox systems for: • Hydraulic fracturing • Loose gearing manufactured to any size • Gears are lightweight, compact and strong to support HP increase • Flexible gearbox mountings aligned with our customers' specific pump arrangement • All pressure pump gears are...

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Oil & Gas-14

David Brown Santasalo jack up rigs gears are designed for use in jack-up rigs, self-propelled offshore lift boats and any other offshore vessels where leg elevation is required to provide a stable platform to address the needs of offshore workers. Successful operation of these vessels is highly dependent on an effective jacking and fixation system. Often working in difficult conditions, David Brown Santasalo gearboxes deliver intense torque and optimum performance even in severe storms. Jack up gears - key features • Jack up rig gears for all major rig designs including LeTourneau, Gusto and...

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All DBSantasalo catalogs and technical brochures

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  2. Girth Gears

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.