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Thermatic-E2 Extruder

Thermatic-E2 Extruder

Thermatic-E2 Extruder

Product catalog summary
Overview: Davis-Standard, LLC offers energy-efficient extruders featuring the Direct Drive System based on Permanent Magnet Synchronous Motor (PMSM) technology. This system simplifies mechanical design by eliminating the gear reducer, providing high torque at low speeds.
Features: The extruders are energy-efficient, quiet, have a small footprint, require low maintenance, and are suitable for medical clean rooms. Available sizes range from 0.75-inch (20mm) to 5-inch (130mm) diameter extruders.
Energy Efficiency: The Direct Drive System offers significant energy savings compared to conventional AC and DC drive systems. For example, a 2 1/2-inch 30:1 extruder processing HDPE at 100 RPM consumes 10-25% less energy than conventional systems.
Noise Emission: The Direct Drive System operates quietly with noise levels below 80 dBA due to the absence of a gear reducer and water cooling. Conventional systems emit more noise due to gearcases and motor fans.
Space Requirements: The Direct Drive System has a compact configuration, unlike conventional systems that require a larger footprint for coextrusion applications.
Service & Maintenance: The Direct Drive System requires low maintenance, has a longer motor lifetime, and is oil-free, reducing the risk of leaks. Conventional systems require regular maintenance, including oil changes and brush replacements.
Comparison of Solutions: The document includes a comparison of energy consumption and sound levels between Direct Drive, AC, and DC systems, highlighting the efficiency and quiet operation of the Direct Drive System.
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Catalog excerpts

Thermatic-E2 Extruder-1

THERMATIC-E2™ EXTRUDER OVERVIEW Davis-Standard, LLC offers a complete range of energy efficient extruders. The Direct Drive System is based on a Permanent Magnet Synchronous Motor (PMSM), technology that offers several advantages over conventional extruder drive and motor gear reducer systems. The Direct Drive System eliminates the gear reducer, simplifying the extruder mechanical design. These motors provide very high torque densities compared to conventional AC and DC motors and produce high levels of torque at low operating speeds. FEATURES No gear oils Energy efficient Quiet Operation Small footprint Low maintenance Medical clean room friendly Available sizes: 0.75-inch (20mm) – 5-inch (130mm) diameter extruders P: 860-599-1010 | 1 Extrusion Drive | Pawcatuck, CT 06379 | www.davis-standard.com Copyright 2014 Davis-Standard, LLC

 Open the catalog to page 1
Thermatic-E2 Extruder-2

Soundo u n d L e v evs. B ) v s . R PSpeed S Levels l (d Screw M Sound Level (dB) vs. RPM (A m b ie n t aaccounted for)fo r ) (Ambient c c o u n te d COMPARISON OF DIFFERENT SOLUTIONS Up to 25 percent energy savings may be realized versus a conventional DC drive with gear reducer systems. A 2 1/2-inch 30:1 extruder processing HDPE materials at 100 screw RPM will consume 25 percent less energy than a conventional DC drive with a gear reducer. The same 2 1/2-inch 30:1 extruder processing PP materials at 100 screw RPM will consume 25 percent less energy than a conventional DC drive with a gear reducer....

 Open the catalog to page 2

All Davis Standard Extrusion Systems catalogs and technical brochures

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  2. DSB SCREWS

    2  Pages

  3. Blown Film

    2  Pages

  4. PAC 50 Winder

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  5. PE Dies

    2  Pages

  6. ProCone Dies

    2  Pages

  7. SLC

    2  Pages

  8. DSX FLEX

    2  Pages

  9. Feedscrews

    2  Pages

  10. ELF

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.