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Replacement extruders

Replacement extruders

Replacement extruders

Product catalog summary
Introduction
This document discusses the reasons for replacing extruders before they fail, highlighting issues such as worn-out gearboxes, limited availability of replacement parts, and the benefits of upgrading to newer technologies for improved performance and energy efficiency.

Key Features of Replacement Extruders
  • MAC Extruders: Feature a single suction blower for high air volume cooling, mimicking the effectiveness of water cooling. They manage exhaust flow effectively and reduce air currents in the film forming area. These are available in a low-profile design.
  • DEAC Extruders: Utilize single blowers per zone, facilitating easy installation where duct space is limited, and are also available in a low-profile design.

Discrete Control Systems
  • Stand-up panels with individual temperature controls and standard instrumentation by Eurotherm.
  • Digital meters for pressure, speed, and amps, along with start/stop push buttons.
  • Custom designs are available, and the DS-ePTC offers touch screen/PLC control at the cost of discrete controllers.
  • Pre-engineered solutions for single and dual extrusion systems, utilizing Proface PLC for drive control and RKC multi-loop temperature controllers.
  • Features include integrated control of upper nip drive, recipe storage, pressure monitoring, cold start inhibit, and alarms.

Conclusion
For more information on new screw technology for modern resins, the DSB screw brochure is recommended. The document emphasizes the importance of upgrading to maintain efficiency and performance in extrusion processes.
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Catalog excerpts

Replacement extruders-1

REPLACEMENT EXTRUDERS, SCREWS AND CONTROLS OVERVIEW There are many reasons to replace your extruder before it dies including: Worn out gearboxes, limited replacement parts availiability, performance, water to air cooling conversion, AC motors and drives for energy efficiency and 24:1 to 30:1 L/D for increased performance. Request the DSB screw brochure for information on new screw technology for today's resins. KEY FEATURES ■ MAC Extruders Single suction blower for high air volume cooling Mimics water cooling effectiveness Exhaust flow captured and managed for removal Reduced air currents in film forming area Available in low-profile design ■ DEAC Extruders Single blower(s) per zone East of installation when duct space is not available Available in low-profile design

 Open the catalog to page 1
Replacement extruders-2

DISCRETE ■ Stand-up panels with individual temperature controls ■ Standard instrumentation by Eurotherm ■ Pressure, speed and amps in digital meters ■ Start / stop push buttons ■ Custom design available DS-eTPC ■ DS-ePTC offers touch screen / PLC control at the price of discrete controllers ■ Pre-engineered solution for single and dual extrusion systems ■ Utilizes Proface PLC for drive control and RKC multi-loop temperature controllers mounted on-board the extruder ■ Integrated control of upper nip drive ■ Recipe storage ■ Pressure monitor, cold start inhibit and alarms The Global Advantage™...

 Open the catalog to page 2

All Davis Standard Extrusion Systems catalogs and technical brochures

  1. BLOW MOLDING

    2  Pages

  2. DSB SCREWS

    2  Pages

  3. Blown Film

    2  Pages

  4. PAC 50 Winder

    2  Pages

  5. PE Dies

    2  Pages

  6. ProCone Dies

    2  Pages

  7. SLC

    2  Pages

  8. DSX FLEX

    2  Pages

  9. Feedscrews

    2  Pages

  10. ELF

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.