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ProCone Dies

ProCone Dies

ProCone Dies

Product catalog summary
Overview: The Davis-Standard ProCone Series of Blown Film Dies are engineered for versatility, gauge uniformity, and high production rates. The stackable design features spiral channels fed from a binary network, allowing for adaptable structures and uniform polymer flow.
Key Features:
  • Conical mandrel flow surfaces in a stacked configuration for all polymer distribution.
  • Two-piece mandrel and binary plate for full angular and vertical positioning, with independent layers.
  • Round distribution network to minimize traditional flow issues.
  • Design promotes fast purge and quick product changeover.
  • High shear rates and low surface energy maintain clean die surfaces.
  • Open center for high volume IBC or liquid insertion in water quench setups.
  • Excellent thermal isolation to prevent cold spots.
  • Components made from AISI 4140 steel, stress relieved and pre-hardened.
  • Polished flow surfaces with chrome-plated lips and nickel-plated body and mandrel.
  • Additional mandrels available for specific polymers and rates.
Specifications:
  • Die Gap Range: 0.030” (0.76mm) - 0.100” (2.54mm).
  • Die Types: 5-layer, 7-layer, and 9-layer.
  • Material: 4140 Stress Relieved and Pre-Hardened.
  • Flow Surface Treatment: Electroless Nickel for mandrels and hard Chrome for lipsets.
Options:
  • AutoDie heaters for profile control.
  • Die lip heaters and gap inserts for fast changes.
  • High-performance plating for various applications.
  • Triple Lip Air Ring for higher rates.
Applications: Suitable for 5, 7, and 9-layer coex stationary dies, with sizes ranging from 2” (50 mm) to 12” (300 mm). Can be expanded from 5-layer to 9-layer configurations and used in barrier film lines and downward blown water-quench lines.
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Catalog excerpts

ProCone Dies-1

PROCONE BLOWN FILM DIES OVERVIEW Davis-Standard ProCone Series of Blown Film Dies are designed for versatility, gauge uniformity and high rates. The stackable design uses spiral channels fed from a binary network that results in a unique, versatile arrangement with the ability to change structures. The spirals are designed to provide a balance between minimum residence time, pressure, reduced sensitivity to resin changes and uniform polymer flow. KEY FEATURES ■ Conical mandrel flow surfaces for all polymer distribution in a stacked mandrel configuration. ■ Two-piece mandrel and binary plate gives full angular and vertical position arrangement options. The layers are totally independent and can be moved. ■ Fully round distribution network from binary network to spiral start reduces traditional flow issues and associated feedport inserts. ■ Round flow passages are specifically designed to eliminate traditional degradation areas promoting fast purge and quick product change over. ■ High shear rates and low surface energy keep die surfaces clean. ■ Open center through die for high volume IBC or liquid insertion in water quench arrangement. ■ Excellent thermal isolation from IBC, preventing "cold"spots in die. ■ Die components to be fabricated from AISI 4140 steel, stress relieved, pre hardened forgings. ■ Minimum number of components offering uniform thermal expansion and symmetrical heat transfer, ensuring even properties for tightest possible gauge distribution and control. ■ All flow surfaces to be polished with the lips chrome plated, body and mandrel electroless nickel plated. ■ Additional mandrels can be supplied for specific polymers and rates for increased versatility.

 Open the catalog to page 1
ProCone Dies-2

WHERE TO APPLY THE PROCONE ■ Buy a 5-Layer now and expand to a 9-Layer in the future ■ 300 mm size can be used for 1200 mm to 1400 mm Barrier Film lines ■ Downward blown water-quench lines OPTIONS ■ AutoDie heaters for profile control ■ Die lip heaters ■ Die gap inserts for fast gap change ■ High performance plating's for different applications ■ 4340 forgings ■ Low surface energy lip treatment; wear resistant ■ Add a Triple Lip Air Ring to achieve higher rates The Global Advantage™ P: 908.722.6000 | 36 South Adamsville Road | Bridgewater, NJ 08807 | www.davis-standard.com

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.