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FIBER

FIBER

FIBER

Product catalog summary
Overview of FIBERMASTER® II Series Extruders
The FIBERMASTER® II Series Extruders are designed for heavy-duty performance with features that enhance energy efficiency and design flexibility. They are suitable for processing a wide range of resins including PA 6, PA 66, PET, PP, PBT, PE, PPS, TPU, CO-PET, and all nylons. These extruders can be combined with other Davis-Standard extruders to achieve various output ratios.

Key Features
  • Heavy-duty construction with front barrel support to handle overhung loads and thermal expansion stresses.
  • Superior energy efficiency with thermal expansion helical gear cases and individual zone cooling capabilities.
  • Design flexibility for accommodating screen changes and melt pump or manifold connections.
  • Extensive feedscrew technology for processing a variety of resins.

Applications
The Fibermaster® II extruder is ideal for demanding fiber production requirements such as monofilament, multifilament, spunbond, and meltblown processes. It is widely used in markets like hygienic, medical disposable, hazardous materials, filtration, staple fiber, carpet, and furniture. It is also effective in research and development environments.

Machine Design Parameters
The extruders come in various models with different L/D ratios, drive sizes, and other specifications. They are built for peak performance at low operating costs and can process materials with high recycled content.

Technical Specifications
  • Models range from 2-inch to 6-inch with varying L/D ratios and drive sizes.
  • Standard drive sizes range from 20 HP to 400 HP.
  • Maximum internal barrel pressure is rated at 10,000 PSI.
  • Barrel zones and KWI barrel zone specifications vary by model.

Additional Features
  • Large feed opening with stainless steel hopper and water-cooled feed section.
  • Matched belts and sheaves for different torque and RPM needs.
  • Double reduction gearbox with thermal expansion capabilities.
  • High watt density aluminum Thermafin™ heaters for efficient heating and cooling.
  • Rugged steel weldment base for mounting extruder and motor.
  • One-piece 4140 alloy steel barrel with bimetallic cast-in liner.
  • DSBM-T™ feedscrews engineered for a range of resins.
  • Double swing bold head clamp with over-pressure rupture disc.

Available Options
  • Casters, wheel pads, air pads for extruder mobility.
  • Manual or motorized screw ram assembly for screw removal.
See more

Catalog excerpts

FIBER-1

FIBER FIBERMASTER II SERIES EXTRUDERS \ The Fibermaster® II extruder is built for peak performance at a low operating cost. A popular choice among industry-leading OEAAs, this extruder is idal for demanding fiber production requirements including monofilament, multifilament, spunbond, and meltblown processes. The Fibermaster is widely used within the hygienic, mdical disposable, hazardous materials, filtration, staple fiber, carpet, and furniture markets. It has also been effective in laboratory and university/college environments for research and development. Advantages include the capacity to process a variety of resins, including materials with a high recycled content, and a versatile design for processing complex bi-component structures. At A Glan驩e Heavy duty construction and front barrel support to withstand overhung loads and thermal expansion stresses Օ Superior energy efficiency component by component, including thermal expansion helical gear cases, fully cored feed throats, and individual zone cooling capabilities Design flexibility for accommodating screen changes and melt pump or manifold connections Օ Extensive feedscrew technology for processing PA 6, PA 66, PET, PP, PBT, PE, PPS, TPU, CO-PET, ail nylons, and emerging resins Can be combined with another Fibermaster or other Davis-Standard extruder to achieve "A" and "B" output ratios from 80/20 to 50/50 to 20/80 ww.d avis-sta ndard .co # Davis-Standard

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FIBER-2

FIBERMASTER® II SERIES EXTRUDERS cont. FEED SECTION Large feed opening to receive polymer from stainless steel hopper equipped with slide gate, dump drain, and sight glass. Feed section made of high strength casting cored for water cooling. DRIVE UNIT Matched belts and sheaves are interchangeable to meet different torque and RPM needs. A belt guard is included. Direct coupled designs are also available. GEARCASE The double reduction gearbox features thermal expansion capabilities for machinery efficiency upwards of 90 percent. Also features helical gearing with self contained lubrication, radial...

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FIBER-3

BARREL One-piece, 4140 alloy steel barrel with bimetallic cast-in liner rated for 10,000 psi. Flanges machined in place for precision alignment. Special formulation liners are optional with corrosion and abrasion resistant characteristics. A rugged steel weldment base enables the extruder and motor to be mounted in a single factory pre-wired and tested package. The front barrel support is idal for overhung loads and manifold expansion forces. A f ■ ■ HEAD CLAMP A double swing bold head clamp is standard on 1 1/2-inch (40mm) sizes and optional on 2-inch (50mm) to 8-inch (200mm) sizes. Head clamps...

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All Davis Standard Extrusion Systems catalogs and technical brochures

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  2. DSB SCREWS

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  3. Blown Film

    2  Pages

  4. PAC 50 Winder

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  5. PE Dies

    2  Pages

  6. ProCone Dies

    2  Pages

  7. SLC

    2  Pages

  8. DSX FLEX

    2  Pages

  9. Feedscrews

    2  Pages

  10. ELF

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.