The most versatile range of products, services & complete lines in the industry Blown Film Technology
Open the catalog to page 1About Davis-Standard Who We Are Davis-Standard is a global leader in the design, development and manufacture of extrusion and converting technology. Our systems encompass over 10 product lines to support manufacturing applications and customers in a wide variety of industries, including automotive, building & construction, consumer products, medical, and packaging. With more than 1,350 employees worldwide and a network of independent sales agents and suppliers in nearly every country, Davis-Standard is committed to engineering systems for you that are cost-effective, environmentally friendly,...
Open the catalog to page 2Davis-Standard Offers Proven equipment technology used by market leaders for the fastest payback due to increased productivity Tailored Design Global Support Total Solutions
Open the catalog to page 3At Davis-Standard the Process & Rheology Team is charged with ensuring that the provided equipment is optimal for producing the required films, which includes communicating with the potential customers prior to quotation, specifying the right components, designing the right Blown Film Technology, & providing process expertise from development, installation, start up to ongoing production. • 50+ years of combined blown film experience • Adapt & design to customer's structure and requirements • Equipment design to match technical and business needs
Open the catalog to page 5- Blown Film Systems Davis-Standard supplies blown film extruders and feedscrews, dies, and associated downstream equipment including winders, for blown film processors around the globe, as complete extrusion lines or as components and upgrades. Our mono and multi-layer blown film technology is used for applications ranging from wide agriculture and construction films, to high-performance barrier food packaging and shrink films, to polyolefin films for industrial applications and bags or sophisticated stretch and collation films. We offer high-performance extruders and a wide range of die technologies...
Open the catalog to page 6Blown Film Line Systems - Air Blown, Water Quenched and AG Films Agricultural Films • Faster changeovers, more jobs • Less crystallinity on film, faster cooling • Perfectly centered bubble for uniform collapsing • Thinner & cost effective film, barrier layer as • Strength & formable film, deeper draw • Repeatable setups, reliable quality • No trim waste, superior bubble stability • Segmented adjustable unfolder Air blown film systems Water quenched blown film systems Systems for films up to 25m circumference The most versatile range of products, services & complete line
Open the catalog to page 7• A cost effective way to gain access to new markets that require more sophisticated structures • Reduce material costs by using less expensive resins while maintaining film properties • Increase line flexibility by allowing a wider variety of structures to be run • Increases output with improved cooling • Better starting gauge than with conventional designs • Digital set-up for repeatable quality • Double Turret winder - increased winder productivity, product flexibility, less • Turret winder - winder productivity, product flexibility, operator safety • SLC Surface - center winders with automatic...
Open the catalog to page 8Blown Film Retrofit Capabilities - upgrade your existing line - even if supplied by other OEMs Dies • SCD 4.0 - high barrier film 5-11 layers changeovers, more jobs • Thinner & cost effective film, barrier layer as low as 4% • Repeatable setups, reliable quality - low profile blown film • Vertex - mono-3 non-rotating up to 24” • Centrex - for very wide film lines ® DS-activ Extrol retrofits
Open the catalog to page 9Blown Film Retrofit Capabilities Davis-Standard will continue to lead new blown film solutions with expanded die technology, integrated control systems, water quenched, superior extrusion technology to serve food and beverage, medical, personal care, health and beauty, retail industrial and agriculture. Our blown film solutions offer unparalleled advantages for manufacturers and consumers alike. This collaborative partnership through an expanded product offering, customers can produce a full range of high-performance blown films—allowing them to capture new markets, and superior film production....
Open the catalog to page 113 Layer Die 25% mLLDPE 50% LLDPE 25% mLLDPE 5 Layer Die 10% mLLDPE 20% LLDPE 40% LLDPE 20% LLDPE 10% mLLDPE Resin cost for 3 layer structure $2.32/kg Resin cost for 5 Layer structure $2.05/kg Based on 400 kg/hr x 24 hrs x 250 days/yr, resin cost Cost for addi�onal layers = $300,000 Payback: < 6 months
Open the catalog to page 12Additional Layer(s) Upgrades: upgrade your existing line - even other OEM’s Lines Our Die Technology is scalable, which means it can grow with your needs Today you may need to add capacity to make 5-layer films – polyolefins or simple barrier structures. But what if you plan to offer more complex films in the future? High barrier structures need at least 7 layers. Packaging film designers now use up to 9 layers to fine-tune film properties. • Add more layers with the scalable SCD® to upgrade a 3 or 5 layer POD line to a 5, 7, or 9 layer barrier film line • Reuse existing extruders, changing their...
Open the catalog to page 13Blown Film Retrofit Capabilities - AIR RING TECHNOLOGY Davis-Standard offers a process analysis to determine potential rate improvement on existing equipment. Factors related to line speed, blower volume, internal bubble cooling (IBC), extrusion and blending capacity are evaluated based on existing equipment specifications. This is a highly economical way to increase existing film line capacity while offering customers the opportunity to reduce their variable manufacturing cost per unit. • Increases output with improved cooling • Better starting gauge than with conventional designs • Digital...
Open the catalog to page 15Vector Air Ring Upgrades upgrade your existing line - even other OEM's Lines A team of BE experts has completely re-invented how blown film is cooled, and our patent pending Vector® is the result. Using aerospace engineering and deep understanding of how traditional air rings work, we have developed a ground-breaking approach to efficiently distributing chilled air uniformly around the bubble using a single inlet while controlling the flow to secure stable "bubble lock" and to achieve higher output on your blown film line. • Install the Vector Air Ring and BE eCOOL IBC for higher output better...
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