video corpo

Blown Film Technology

Blown Film Technology
1 / 34 PagesView full catalog

Blown Film Technology

Product catalog summary
Overview
Davis-Standard is a global leader in extrusion and converting technology, offering a wide range of products and services across various industries such as automotive, construction, consumer products, medical, and packaging. With over 1,350 employees and facilities worldwide, the company focuses on providing cost-effective, environmentally friendly solutions with a high return on investment.

Company Purpose and Promise
Davis-Standard aims to enhance everyday life by supporting the manufacturing of essential products. The company promises to optimize customer productivity and profitability by offering comprehensive solutions that combine products and support services.

Technology and Solutions
The company provides proven equipment technology, tailored designs, and global support. Their blown film systems include extruders, feedscrews, dies, and downstream equipment for various applications, such as agriculture, construction, food packaging, and industrial films. Key technologies include Vector® Air Rings, ITALYCS controls, and SLC winders.

Blown Film Systems
Davis-Standard offers mono and multi-layer blown film technology for a range of applications. Their systems are designed for faster changeovers, cost-effective film production, and reliable quality. The company provides air blown, water quenched, and agricultural film systems with features like superior bubble stability and no edge creasing.

Process and Operational Improvements
Upgrades such as additional layers, Vector Air Ring retrofits, and ITALYCS control system enhancements are available to improve output, reduce material costs, and increase line flexibility. These upgrades allow for better cooling, repeatable quality, and protection against obsolescence.

Die and Air Ring Technology
Davis-Standard's scalable die technology supports the production of high-performance blown films with up to 9 layers. The Vector Air Ring technology offers improved cooling and output, enabling efficient film production.

Winding Technology
The company provides a wide range of winding and unwinding systems, supported by extensive experience in web handling and inline slitting. Their solutions are engineered for dependability and limited downtime.

Support and Services
Davis-Standard offers comprehensive support from pre-sale to aftermarket, including tailored design, project management, installation, commissioning, and regional support for quick spare parts and service.

Global Presence
With manufacturing, service, and sales centers across the globe, Davis-Standard is well-positioned to provide quick response parts and service, ensuring superior product quality and profitability for customers.
See more

Catalog excerpts

Blown Film Technology-1

The most versatile range of products, services & complete lines in the industry Blown Film Technology

 Open the catalog to page 1
Blown Film Technology-2

About Davis-Standard Who We Are Davis-Standard is a global leader in the design, development and manufacture of extrusion and converting technology. Our systems encompass over 10 product lines to support manufacturing applications and customers in a wide variety of industries, including automotive, building & construction, consumer products, medical, and packaging. With more than 1,350 employees worldwide and a network of independent sales agents and suppliers in nearly every country, Davis-Standard is committed to engineering systems for you that are cost-effective, environmentally friendly,...

 Open the catalog to page 2
Blown Film Technology-3

Davis-Standard Offers Proven equipment technology used by market leaders for the fastest payback due to increased productivity Tailored Design Global Support Total Solutions

 Open the catalog to page 3
Blown Film Technology-5

At Davis-Standard the Process & Rheology Team is charged with ensuring that the provided equipment is optimal for producing the required films, which includes communicating with the potential customers prior to quotation, specifying the right components, designing the right Blown Film Technology, & providing process expertise from development, installation, start up to ongoing production. • 50+ years of combined blown film experience • Adapt & design to customer's structure and requirements • Equipment design to match technical and business needs

 Open the catalog to page 5
Blown Film Technology-6

- Blown Film Systems Davis-Standard supplies blown film extruders and feedscrews, dies, and associated downstream equipment including winders, for blown film processors around the globe, as complete extrusion lines or as components and upgrades. Our mono and multi-layer blown film technology is used for applications ranging from wide agriculture and construction films, to high-performance barrier food packaging and shrink films, to polyolefin films for industrial applications and bags or sophisticated stretch and collation films. We offer high-performance extruders and a wide range of die technologies...

 Open the catalog to page 6
Blown Film Technology-7

Blown Film Line Systems - Air Blown, Water Quenched and AG Films Agricultural Films • Faster changeovers, more jobs • Less crystallinity on film, faster cooling • Perfectly centered bubble for uniform collapsing • Thinner & cost effective film, barrier layer as • Strength & formable film, deeper draw • Repeatable setups, reliable quality • No trim waste, superior bubble stability • Segmented adjustable unfolder Air blown film systems Water quenched blown film systems Systems for films up to 25m circumference The most versatile range of products, services & complete line

 Open the catalog to page 7
Blown Film Technology-8

• A cost effective way to gain access to new markets that require more sophisticated structures • Reduce material costs by using less expensive resins while maintaining film properties • Increase line flexibility by allowing a wider variety of structures to be run • Increases output with improved cooling • Better starting gauge than with conventional designs • Digital set-up for repeatable quality • Double Turret winder - increased winder productivity, product flexibility, less • Turret winder - winder productivity, product flexibility, operator safety • SLC Surface - center winders with automatic...

 Open the catalog to page 8
Blown Film Technology-9

Blown Film Retrofit Capabilities - upgrade your existing line - even if supplied by other OEMs Dies • SCD 4.0 - high barrier film 5-11 layers changeovers, more jobs • Thinner & cost effective film, barrier layer as low as 4% • Repeatable setups, reliable quality - low profile blown film • Vertex - mono-3 non-rotating up to 24” • Centrex - for very wide film lines ® DS-activ Extrol retrofits

 Open the catalog to page 9
Blown Film Technology-11

Blown Film Retrofit Capabilities Davis-Standard will continue to lead new blown film solutions with expanded die technology, integrated control systems, water quenched, superior extrusion technology to serve food and beverage, medical, personal care, health and beauty, retail industrial and agriculture. Our blown film solutions offer unparalleled advantages for manufacturers and consumers alike. This collaborative partnership through an expanded product offering, customers can produce a full range of high-performance blown films—allowing them to capture new markets, and superior film production....

 Open the catalog to page 11
Blown Film Technology-12

3 Layer Die 25% mLLDPE 50% LLDPE 25% mLLDPE 5 Layer Die 10% mLLDPE 20% LLDPE 40% LLDPE 20% LLDPE 10% mLLDPE Resin cost for 3 layer structure $2.32/kg Resin cost for 5 Layer structure $2.05/kg Based on 400 kg/hr x 24 hrs x 250 days/yr, resin cost Cost for addi�onal layers = $300,000 Payback: < 6 months

 Open the catalog to page 12
Blown Film Technology-13

Additional Layer(s) Upgrades: upgrade your existing line - even other OEM’s Lines Our Die Technology is scalable, which means it can grow with your needs Today you may need to add capacity to make 5-layer films – polyolefins or simple barrier structures. But what if you plan to offer more complex films in the future? High barrier structures need at least 7 layers. Packaging film designers now use up to 9 layers to fine-tune film properties. • Add more layers with the scalable SCD® to upgrade a 3 or 5 layer POD line to a 5, 7, or 9 layer barrier film line • Reuse existing extruders, changing their...

 Open the catalog to page 13
Blown Film Technology-15

Blown Film Retrofit Capabilities - AIR RING TECHNOLOGY Davis-Standard offers a process analysis to determine potential rate improvement on existing equipment. Factors related to line speed, blower volume, internal bubble cooling (IBC), extrusion and blending capacity are evaluated based on existing equipment specifications. This is a highly economical way to increase existing film line capacity while offering customers the opportunity to reduce their variable manufacturing cost per unit. • Increases output with improved cooling • Better starting gauge than with conventional designs • Digital...

 Open the catalog to page 15
Blown Film Technology-17

Vector Air Ring Upgrades upgrade your existing line - even other OEM's Lines A team of BE experts has completely re-invented how blown film is cooled, and our patent pending Vector® is the result. Using aerospace engineering and deep understanding of how traditional air rings work, we have developed a ground-breaking approach to efficiently distributing chilled air uniformly around the bubble using a single inlet while controlling the flow to secure stable "bubble lock" and to achieve higher output on your blown film line. • Install the Vector Air Ring and BE eCOOL IBC for higher output better...

 Open the catalog to page 17

Archived catalogs

  1. ELF

    2  Pages

  2. Feedscrews

    2  Pages

  3. DSX FLEX

    2  Pages

  4. SLC

    2  Pages

  5. ProCone Dies

    2  Pages

  6. PE Dies

    2  Pages

  7. PAC 50 Winder

    2  Pages

  8. Blown Film

    2  Pages

  9. DSB SCREWS

    2  Pages

  10. BLOW MOLDING

    2  Pages

  11. FIBER

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.