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7 layer barrier film

7 layer barrier film

7 layer barrier film

Product catalog summary
Overview
Davis-Standard is a leader in the flexible packaging industry, particularly in blown film systems designed for high-speed converting machinery. The focus is on barrier films where roll geometry and uniformity in thickness are crucial for fast conversion speeds on pouch lines, FFS machines, and laminating lines. Consistency in output and low melt temperatures are essential for achieving uniformity across all layers, allowing for thinner layers of expensive materials and producing economically efficient coextrusion structures.
Key Features
  • DSB screws for superior resin mix processing, ensuring excellent melt homogeneity.
  • MAC 30:1 smooth bore extruders for precise melt temperature control.
  • Centrex die for excellent gauge, thermal stability, and low wetted surface area.
  • AutoProfile control for achieving the highest tolerances.
  • Collapsing system options include carbon fiber rolls and side guides.
  • Oscillating nip options available in vertical and adhesive packages.
  • PAC surface winders or Duplex turret winder for winding processes.
Line Configuration
  • Material Handling: Blending system with vacuum loading.
  • Extrusion: MAC 30:1 smooth bore extruders and DSB barrier screws.
  • Die & Air Ring: Centrex multi-layer stationary IBC die with Triple Lip Air Ring and auto profile package with oscillating gauge.
  • Tower Equipment: Bubble sizing cage, carbon fiber roller collapsing, oscillating haul-off.
  • Winding: PAC 50 winder with taper tension and pressure control or Duplex winder.
  • Control System: Fully integrated Davis-Standard controls.
  • Optional Services: Complete installation and commissioning, line upgrades, and components available.
Technical Data
  • Finished Product Examples: Barrier Films.
  • Machine Configuration: 2380 mm 7 Layer / 94” 7 Layer.
  • Nominal Layer Structure: 25 / 10 / 10 / 10 / 10 / 10 / 25.
  • Die Diameter: 400 - 560 mm / 16 - 22”.
  • BuR: 1.8 - 3.0:1.
  • Max Web Width: 2300 mm / 90”.
  • Typical Output: 350 - 575 kg/hr / 660 - 1265 lbs/hr.
  • Thickness Range: 20 - 200µ / 0.8 - 8.0 mil.
  • Materials to be Processed: LD, LLD, EVA, EVOH, PA, PP, Ionomer, Tie.
Sample Products
  • Pouch: High Barrier, Thickness 80 - 100µ.
  • Cereal: Thickness 50 - 100µ.
  • Other: Thickness 20 - 50µ.
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Catalog excerpts

7 layer barrier film-1

7 LAYER BARRIER FILM OVERVIEW Davis-Standard leads the industry in flexible packaging and knows the needs for blown film systems to serve high speed converting machinery lines. This is especially true in the area of barrier films where the roll geometry and uniformity of the thickness and especially each layer leads to fast conversion speeds on pouch lines, FFS machines and laminating lines. Consistency in output and low melt temperatures from the extruders are vital. The unique extrusion concept leads to the best and most consistent melt quality (temperature uniformity to 2 degrees F and pressure variation <1%) which is necessary to get uniformity across all layers. Uniform layers allow for thinner layers of expensive materials and DS lines produce the best economic coex structures. The die systems are stationary up to 1M diameter. Oscillating haul-offs and roller collapsing frames produce flat, smooth film and rolls. These systems produce symmetric and asymmetric films. KEY FEATURES ■ DSB screws for superior processing of resin mix providing excellent melt homogeneity ■ MAC 30:1 smooth bore extruders for control of melt temperature ■ Centrex die provides excellent gauge, thermal stability and low wetted surface area ■ AutoProfile control is critical to ensure highest tolerances are achieved ■ Collapsing system options include: Carbon fiber rolls and side guides ■ Oscillating nip options: vertical, adhesive package ■ PAC surface winders or Duplex turret winder

 Open the catalog to page 1
7 layer barrier film-2

SAMPLE PRODUCTS Cereal HDPE HDPE Tie EVOH Tie HDPE lonomer 20 - 50^ TECHNICAL DATA Pouch LLD+White +Slip LLD+White Tie EVOH Tie LLD + Black LLD + mLLD + Slip 80 - 100^ Finished Product Examples Machine Configuration Nominal Layer Structure Die Diameter BuR Typical Output Thickness Range LINE CONFIGURATION ■ Material Handling Blending system including vacuum loading ■ Extrusion MAC 30:1 smooth bore extruders DSB barrier screws ■ Die & Air Ring Centrex multi layer stationary IBC die with Triple Lip Air Ring Auto profile package with oscillating gauge ■ Tower Equipment Bubble sizing cage, carbon...

 Open the catalog to page 2

All Davis Standard Extrusion Systems catalogs and technical brochures

  1. BLOW MOLDING

    2  Pages

  2. DSB SCREWS

    2  Pages

  3. Blown Film

    2  Pages

  4. PAC 50 Winder

    2  Pages

  5. PE Dies

    2  Pages

  6. ProCone Dies

    2  Pages

  7. SLC

    2  Pages

  8. DSX FLEX

    2  Pages

  9. Feedscrews

    2  Pages

  10. ELF

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.