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DATRON Dispensing systems

DATRON Dispensing systems
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DATRON Dispensing systems

Product catalog summary
Overview of DATRON Dispensing Systems
DATRON dispensing systems are engineered for industrial applications involving adhesives, sealants, and EMC materials. They are recognized for their high performance, process security, and flexibility, utilizing electronic dispensing heads and patented control engineering to ensure speed-independent dispensing. This allows for high dispensing speeds and short cycle times, adaptable to changes in pressure and viscosity while maintaining consistent process parameters.

Industries and Materials
DATRON systems are applicable across various industries, including automotive, electronics, telecommunications, and solar technology. They can handle a wide range of materials such as silicones, polyurethanes, UV adhesives, epoxy resins, and acrylates.

System Features and Benefits
The systems offer solutions for both small and large-scale production, with options for stand-alone or inline configurations. Features include quick pump and gear changes, CAD/CAM programming, and innovative clamping technology, ensuring consistent dispensing volumes regardless of speed, temperature, or viscosity changes.

Dispensing Technology
DATRON's dispensing technology includes volumetric dosing systems that guarantee precise volume application. The systems can handle various materials, including 1-component and 2-component materials, with options for different dispensing heads based on material properties.

Material Handling and Feed Options
Materials can be fed using cartridges, hobbocks, or drums, with systems available for both heated and unheated material feeds. The choice of container size depends on material requirements and production quantities.

Technological Innovations
DATRON offers additional technologies such as VisionSystem for automatic position detection, light curtains for safety, and various pumps and software for enhanced functionality. These innovations aim to improve production efficiency and cost-effectiveness.

Product Innovations and Customer Support
DATRON emphasizes modular design for customizable solutions and offers expert consultancy services to help customers select the right dispensing technology. The systems are designed for easy operation and quick setup, ensuring high-quality dispensing results.

Key Sections:
1. DATRON PR0500: Features a 3-axis portal system with a small footprint, capable of dispensing speeds up to 16 m/min. It includes a patented volume control dispensing head and is easily programmable via a Windows-based PC interface.
2. DATRON PRXL Series: Designed for large-format workpieces, offering high dispensing speeds up to 20 m/min with a modular design and dynamic drives.
3. DATRON PR0500-RT: Includes a rotary table for semi-automated production, allowing loading and unloading during dispensing operations.
4. DATRON IR0300: Known for its precise and stable build, this inline dispensing system supports continuous operation and high process reliability.
5. DATRON IPR0500: Designed for larger workpieces, this inline-capable system can be integrated over conveyor belts.
6. About DATRON AG: Specializes in CNC milling machines, dental milling machines, and high-performance dosing machines, emphasizing customer value and modular design.

Technical Highlights: All systems feature digital servo drives, precision ball screw spindles, and fast digital servo control with Microsoft Windows software, supporting various material supplies and operating within a temperature range of 15 – 30°C.
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Catalog excerpts

DATRON Dispensing systems-1

DATRON Dispensing systems High precision and process security at short set-up and cycle times Dispensing of adhesives and sealants

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DATRON Dispensing systems-2

Dispensing systems High precision and process security at short set-up and cycle times DATRON dispensing systems were specially developed for industrial adhesive, sealing or EMC applications and have earned customer confidence with their high performance and high volume consistency. DATRON dispensing systems offer the highest possible process security and flexibility with its combination of electronic dispensing head with the patented control engineering. The use of special software technology allows speed-independent dispensing, which ensures high dispensing speeds and short cycle times. Also,...

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DATRON Dispensing systems-3

Perfect Dispensing Technology For All Industries DATRON has the perfect solution! Industries: ■■ Automotive industry ■■ Electronics industry ■■ Telecommunication ■■ Solar technology ■■ Textile industry ■■ Medical technology ■■ Hygiene industry ■■ Aerospace industry ■■ Furniture industry ■■ Food industry ■■ Railed vehicles ■■ Shipbuilding ■■ and many more Materials: ■■ Silicones ■■ Polyurethane (incl. 1K-foams) ■■ MS polymers ■■ UV adhesives and sealants ■■ Epoxy resins ■■ Acrylates ■■ and many more

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DATRON Dispensing systems-4

System Overview Each dispensing application is specific and we offer the perfect solution for your specific needs. Whether standalone or inline, whether cartridge or barrel, whether small prototype manufacturing or serial production in large lot sizes, our experts can advise you and help you to find the best and most efficient solution for your application. Ideal for Small Lots DATRON PR0400 Further information on pages 14 –15 Cost-effective using the Smallest Space DATRON PR0500 Further information on pages 16 –17 Large-format Dispensing DATRON PRXL Further information on pages 18 –19

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DATRON Dispensing systems-5

Semi-automatic DATRON PR0500-RT Further information on pages 20 – 21 Inline-capable and Compact DATRON IR0300 Further information on pages 22 – 23 Inline-capable for Large Format DATRON IPR0500 Further information on pages 24 – 25

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DATRON Dispensing systems-6

Dispensing Heads The main item in any dispensing system! By including the gear wheel pump in the continuous-path control, volumetric dispensing is guaranteed at all times, independent of changes in speed. The design of the patented gear wheel pump allows viscosity fluctuations of the dispensing material to be compensated, and the control engineering running in the background compensates for the thixotropic material behaviour. Start / Stop, cross or T points are optimised using special software functions so that the fusion spots melt into each other. The material is fed by means of either cartridges,...

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DATRON Dispensing systems-7

Dispensing Technology Dispensing of adhesives and sealants Pump Technology VDispenser DATRON’s VDispenser was especially developed for industrial adhesive, sealing or EMC applications and convinces by its high efficiency and volume constancy. The systems work independently of pressure and viscosity, so that a readjustment of process parameters due to changes in production conditions is unnecessary. Transitions & docking points ■■ Clean start/stop points due to ramp-shaped transition ■■ No material spreading due to special wiping/ elimination strategies ■■ Consistent starting and ending points...

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DATRON Dispensing systems-8

Materials Future-proof gluing and sealing The demands on products in terms of stability and weight savings are constantly increasing. On the part of manufacturing technology, this leads to completely new challenges in the field of machine gluing. DATRON’s volumetric dosing systems set new standards and meet the increasing demands on the reproducibility of position, shape and volume of the applied adhesive, sealant, or potting materials. Compact materials In the area of sealing technology, the so-called compact materials, with a hardness of 16 – 60 Shore A, are among the available materials. These...

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DATRON Dispensing systems-9

Dispensing details The integration of DATRON’s dispensing head into the path control system ensures precise volume application, irrespective of the material’s dispensing and flow properties. All major 1-component sealants, adhesives, potting materials, EMI shields, hot melts or abrasive materials can thus be applied in a process-safe manner, even in case of very thin beads. We will be happy to discuss dispensing of 2-component materials personally with you. We dispense everything with the utmost precision Container size Chemical basis Silicone, epoxy, acrylate, polyurethane, MS polymers, hotmelts,...

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DATRON Dispensing systems-10

Material feed/ Container types Process-reliable dispensing from cartridges and drums The choice of container sizes is generally based on the requirements of the materials, the quantities to be produced and the container types available. The material feed is done using cartridges, hose containers, 20-litre hobbocks or 200-litre drums. Accordingly, different dispensing heads are available for all common materials such as silicones, MS polymers, UV adhesives and sealants, hotmelts, PUR or similar materials. Cartridges All dispensing systems are basically equipped for material feeds with 310 ml cartridges....

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DATRON Dispensing systems-11

Hobbocks and drums Heated and unheated conveying systems are available for material feeds with 20-litre hobbocks or 200-litre drums. Specially designed adapters allow using standard dispensing heads. In particular, with increasing production quantities, the dispensing system can be expanded from using cartridges to 200-litre drums while keeping the same constant process reliability. 20-litre Hobbock 200-litre Drum Concerning 2-component materials, components A and B are supplied separately. Their container sizes may be different. Example: Mixing ratio 10:1 Component A: 200-litre drum and component...

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DATRON Dispensing systems-12

Technologies That Make You Even More Successful! Nozzle Adjustment Fully automatic sensor for the alignment of the dispensing needle position in all three co-ordinate axes. With intelligent sensors from DATRON, component tolerances and zero points are measured and compensated for completely automatically. VisionSystem The system for the automatic position detection and fast teach-in and recognition of markings on the surface of a work piece. Light curtain Pumps are not just pumps. Depending on the materials’ properties and the application of the dispensing medium, DATRON offers different pumps...

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Archived catalogs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.