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DATRON_Dispensing_Overview_brochure

DATRON_Dispensing_Overview_brochure
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DATRON_Dispensing_Overview_brochure

Product catalog summary
Overview of DATRON Dispensing Systems
DATRON dispensing systems are engineered for industrial applications involving adhesives, sealants, and EMC materials. They are noted for their high performance, process security, and flexibility, featuring electronic dispensing heads with patented control engineering for speed-independent dispensing and short cycle times. These systems operate independently of pressure and viscosity, ensuring consistent performance without parameter adjustments due to changing manufacturing conditions.
Industries and Materials
DATRON systems serve a variety of industries, including automotive, electronics, telecommunications, and solar technology. They handle materials such as silicones, polyurethanes, MS polymers, UV adhesives, epoxy resins, and acrylates.
System Features and Capabilities
The systems provide solutions for both small and large-scale production, with options for stand-alone or inline configurations. Equipped with gear wheel pumps for volumetric dispensing, they compensate for viscosity fluctuations and ensure precise material application. The systems support various dispensing heads suitable for different materials, including hotmelts and shear-sensitive media.
Technological Innovations
DATRON's VDispenser technology facilitates easy handling and short set-up times, featuring quick pump and gear changes, CAD/CAM programming, and innovative clamping technology. The systems maintain consistent dispensing volumes regardless of speed, temperature, or viscosity changes.
Material Handling and Dispensing
Materials are fed through cartridges, pails, or large drums, with dispensing heads available for common materials like silicones and UV adhesives. The systems adapt to various container sizes and can handle both 1-component and 2-component materials.
Additional Technologies
DATRON offers additional technologies such as VisionSystem for automatic position detection, light curtains for safety, and various pumps and software for enhanced functionality. The systems are modular, allowing for customized solutions to meet specific production needs.
Product Innovations and Customer Support
DATRON emphasizes product innovation and customer support, offering expert advice and modular solutions to enhance production efficiency and competitiveness. Their systems are designed for easy operation and quick learning, ensuring users can achieve their production goals effectively.
Specifications
The document outlines technical data for different DATRON models, including PR0500, PRXL 1000-2c/1500-2c, PR0500-RT, IR0300, and IPR0500. Specifications cover coordinate table design, traverse path dimensions, weight, floor space, dispensing speeds, repeatability, control systems, operating materials, and basic configurations.
Procedures and Features
The systems feature autonomous 3-axis portal designs, patented volume control dispensing heads, and easy programming via Windows-based interfaces. They offer high flexibility due to modular setups and minimal setup times with module clamping technology.
Norms and Standards
The systems comply with CE marking standards and are equipped with protection cabins and digital servo controls for safety and precision.
Recommendations and Benefits
The document emphasizes the benefits of DATRON systems, such as high process reliability, short cycle times, high-quality dispensing results, and the ability to handle various materials. The systems are designed for minimal downtime and efficient integration into production lines.
Company Information
DATRON AG specializes in CNC milling machines, dental milling machines, and high-performance dosing machines. The company focuses on customer value, low power consumption, and flexible adaptation to customer requirements.
Critical Information
The document highlights the importance of precise-volume dispensing technology, which is patented worldwide, and the role of high-speed machining tools in achieving superior production results. DATRON's technical customer support and service offerings are also emphasized as key components of their value proposition.
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Catalog excerpts

DATRON_Dispensing_Overview_brochure-1

DATRON Dispensing systems High precision and process security at short set-up and cycle times Dispensing of adhesives and sealants

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Dispensing systems High precision and process security at short set-up and cycle times DATRON dispensing systems were specially developed for industrial adhesive, sealing or EMC applications and have earned customer confidence with their high performance and high volume consistency. DATRON dispensing systems offer the highest possible process security and flexibility with its combination of electronic dispensing head with the patented control engineering. The use of special software technology allows speed-independent dispensing, which ensures high dispensing speeds and short cycle times. Also,...

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Perfect Dispensing Technology For All Industries DATRON has the perfect solution! Industries: ■■ Automotive industry ■■ Electronics industry ■■ Telecommunication ■■ Solar technology ■■ Textile industry ■■ Medical technology ■■ Hygiene industry ■■ Aerospace industry ■■ Furniture industry ■■ Food industry ■■ Railed vehicles ■■ Shipbuilding ■■ and many more Materials: ■■ Silicones ■■ Polyurethane (incl. 1K-foams) ■■ MS polymers ■■ UV adhesives and sealants ■■ Epoxy resins ■■ Acrylates ■■ and many more

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System Overview Each dispensing application is specific and we offer the perfect solution for your specific needs. Whether standalone or inline, whether cartridge or barrel, whether small prototype manufacturing or serial production in large lot sizes, our experts can advise you and help you to find the best and most efficient solution for your application. Ideal for Small Lots DATRON PR0400 Further information on pages 14 –15 Cost-effective using the Smallest Space DATRON PR0500 Further information on pages 16 –17 Large-format Dispensing DATRON PRXL Further information on pages 18 –19

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Semi-automatic DATRON PR0500-RT Further information on pages 20 – 21 Inline-capable and Compact DATRON IR0300 Further information on pages 22 – 23 Inline-capable for Large Format DATRON IPR0500 Further information on pages 24 – 25

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Dispensing Heads The main item in any dispensing system! By including the gear wheel pump in the continuous-path control, volumetric dispensing is guaranteed at all times, independent of changes in speed. The design of the patented gear wheel pump allows viscosity fluctuations of the dispensing material to be compensated, and the control engineering running in the background compensates for the thixotropic material behaviour. Start / Stop, cross or T points are optimised using special software functions so that the fusion spots melt into each other. The material is fed by means of either cartridges,...

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Dispensing Technology Dispensing of adhesives and sealants Pump Technology VDispenser DATRON’s VDispenser was especially developed for industrial adhesive, sealing or EMC applications and convinces by its high efficiency and volume constancy. The systems work independently of pressure and viscosity, so that a readjustment of process parameters due to changes in production conditions is unnecessary. Transitions & docking points ■■ Clean start/stop points due to ramp-shaped transition ■■ No material spreading due to special wiping/ elimination strategies ■■ Consistent starting and ending points...

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Materials Future-proof gluing and sealing The demands on products in terms of stability and weight savings are constantly increasing. On the part of manufacturing technology, this leads to completely new challenges in the field of machine gluing. DATRON’s volumetric dosing systems set new standards and meet the increasing demands on the reproducibility of position, shape and volume of the applied adhesive, sealant, or potting materials. Compact materials In the area of sealing technology, the so-called compact materials, with a hardness of 16 – 60 Shore A, are among the available materials. These...

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Dispensing details The integration of DATRON’s dispensing head into the path control system ensures precise volume application, irrespective of the material’s dispensing and flow properties. All major 1-component sealants, adhesives, potting materials, EMI shields, hot melts or abrasive materials can thus be applied in a process-safe manner, even in case of very thin beads. We will be happy to discuss dispensing of 2-component materials personally with you. We dispense everything with the utmost precision Container size Chemical basis Silicone, epoxy, acrylate, polyurethane, MS polymers, hotmelts,...

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Material feed/ Container types Process-reliable dispensing from cartridges and drums The choice of container sizes is generally based on the requirements of the materials, the quantities to be produced and the container types available. The material feed is done using cartridges, hose containers, 20-litre hobbocks or 200-litre drums. Accordingly, different dispensing heads are available for all common materials such as silicones, MS polymers, UV adhesives and sealants, hotmelts, PUR or similar materials. Cartridges All dispensing systems are basically equipped for material feeds with 310 ml cartridges....

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Hobbocks and drums Heated and unheated conveying systems are available for material feeds with 20-litre hobbocks or 200-litre drums. Specially designed adapters allow using standard dispensing heads. In particular, with increasing production quantities, the dispensing system can be expanded from using cartridges to 200-litre drums while keeping the same constant process reliability. 20-litre Hobbock 200-litre Drum Concerning 2-component materials, components A and B are supplied separately. Their container sizes may be different. Example: Mixing ratio 10:1 Component A: 200-litre drum and component...

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Technologies That Make You Even More Successful! Nozzle Adjustment Fully automatic sensor for the alignment of the dispensing needle position in all three co-ordinate axes. With intelligent sensors from DATRON, component tolerances and zero points are measured and compensated for completely automatically. VisionSystem The system for the automatic position detection and fast teach-in and recognition of markings on the surface of a work piece. Light curtain Pumps are not just pumps. Depending on the materials’ properties and the application of the dispensing medium, DATRON offers different pumps...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.