ICU-2-80

ICU-2-80

ICU-2-80

Product catalog summary
Overview: The ICU SERIES Bulk Tablet Counting Machines, specifically the ICU 2-80 model, are designed for high-precision tablet counting in pharmaceutical manufacturing. These machines utilize vision-based counting modules to ensure 100% counting accuracy and can operate effectively even in extreme dust conditions.
Key Features:
  • Vision-Based Counting: The system provides accurate detection of broken tablets and size variations, halting filling for rejected tablets to save time and resources.
  • Dust Insensitivity: The counting unit is separated from the tracks to reduce dust accumulation, with alerts for cleaning when necessary.
  • Counting Accuracy: Utilizes a real-time mathematical vision-based algorithm for precise counting without the need for mechanical separation of products.
  • Automatic Product Setup: Products are calibrated automatically using a special calibration tool, minimizing human error.
  • User-Friendly Operation: Operated via a touch panel PC with an intuitive graphic interface, allowing easy control of machine functions.
  • GMP Compliant Design: The design ensures no blind spots, with tool-free release of contact parts for easy cleaning and changeover.
Technical Specifications:
  • Production Output: Up to 90 bottles per minute for counts under 60, and 15 bottles per minute for 1000 count.
  • Tablet Compatibility: Suitable for tablets and capsules of various shapes and sizes.
  • Power and Dimensions: Operates on 115/230 VAC with a power consumption of 1000W. Dimensions are L 1281 mm, W 604 mm, H 1853 mm.
Optional Features: Ionizer, diving funnels, change parts for large counts, and external UPS are available to enhance functionality.
Maintenance and Operation: The machine requires minimal maintenance with a tool-less changeover of contact parts in under 5 minutes. In-process cleaning is needed only once every 8 hours, even in dusty environments.
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Catalog excerpts

ICU-2-80-1

DATA Bulk Tablet Counting Machines ICU SERIES • Vision-based counting modules • 100% counting accuracy • Can function in extreme dust conditions • Broken tablets detection • Rate of up to 90 bottles per minute • Can count 1 to ^ tablets into a bottle • Full GMP compliant design, no blind spots • Less than 5 minutes tool-less changeover of all contact parts • Small footprint, minimal maintenance • 21 CFR Part 11 compliance • Touch panel PC based HMI with intuitive graphic int • Recipe driven, multi-level user access • Very easy to operate and setup • Dust extraction Optional features: • Ionizer • Diving funnels • Change part for large counts • Ext

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ICU-2-80-3

The vision based system provides accurate and automatic broken tablet detection. The machine can detect broken pieces as small as 0.5mm. Once a rejected tablet is detected (due to either breakage or size variation), filling of that specific container is halted and the container is immediately sent to the reject station, saving time and money. Other detection capabilities are size variations and overlapping detection. The ICU technology was developed as a technological solution rather than a mechanical one. This means that products do not need to be split into separate lines, nor fed one by one at...

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ICU-2-80-4

Automatic product setup Automatic product calibration is performed when products are placed on a specially design calibration tool, and scanned by the camera. All tablet data (size, shape, etc.) is set automatically, resulting in a very simple and accurate new product setup procedure, avoiding costly human errors. The vision-based bulk counting machine is operated through a color, touch panel PC based system. Both internal and external machine functions are controlled through a single HMI in an unmatched standard.

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ICU-2-80-5

Gmp design with no blind spots The machine design enables the operator to observe and follow each product unit from the hopper to the bottle, significantly reducing the risk of cross contamination. Easy cleaning and changeover With the vision-based system, all contact parts are designed for tool-free release in accordance with GMP design. The fastest existing cleaning process to date is enabled by the machine’s small lightweight parts, the fact that the counting unit is separated from the track, and that contact parts regulation doesn’t apply. A spare contact part kit enables a 5 minute changeover...

 Open the catalog to page 5
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.