ICU-1-40

ICU-1-40

ICU-1-40

Product catalog summary
Overview: The ICU 1-40 is a vision-based tablet counting machine designed for high accuracy and efficiency in pharmaceutical manufacturing. It offers 100% counting accuracy and can operate in extreme dust conditions, detecting broken tablets and counting up to 45 bottles per minute.
Specifications: The machine can count from 1 to an infinite number of tablets into a bottle, is GMP compliant, and allows for tool-less changeover of contact parts in under 5 minutes. It features a small footprint, minimal maintenance, and complies with 21 CFR Part 11. The HMI is a touch panel PC with an intuitive graphic interface, supporting recipe-driven operations and multi-level user access.
Optional Features: Additional options include an ionizer, diving funnels, change parts for large counts, and an external UPS.
Technical Data: The machine's production output varies with bottle count, reaching up to 45 bottles per minute for counts under 60. It accommodates bottle heights from 40-200 mm and tablet types including tablets and capsules of various shapes and sizes. The machine operates on 115/230 VAC and consumes 1000W of power.
Key Features: The vision-based system ensures accurate detection of broken tablets and size variations, halting filling for rejected containers. The counting unit is separated from tracks to reduce dust accumulation, with alerts for cleaning needs. The system uses a real-time mathematical vision-based algorithm for bulk counting, eliminating the need for product separation.
Dust Insensitivity and Counting Accuracy: The machine performs automatic product calibration using a calibration tool and camera, simplifying new product setup and reducing human error.
User-Friendly Operation: The machine is operated via a color touch panel PC, allowing control of all functions through a single HMI. The design minimizes cross-contamination risks and enables quick cleaning and changeover.
GMP Design and Easy Maintenance: The machine's design adheres to GMP standards with no blind spots, allowing for easy cleaning and changeover. Contact parts are lightweight and tool-free, enabling a 5-minute changeover and requiring cleaning only once every 8 hours.
Contact Information: DATA Detection Technologies Ltd., Park Tzora Industrial Area, Kibbutz Tzora, 9980300, Israel. Tel: +972-732204444, Email: [email protected], Website: www.data-technologies.com
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Catalog excerpts

ICU-1-40-1

• Vision based count modules • 100% counting accuracy • Can function in extreme dust conditions • Broken tablets detection • Rate of up to 45 bottles per min • Can count 1 to ^ tablets into a bottle • Full GMP compliant design, no blind spots • Less than 5 minutes tool-less changeover of all contact parts • Small Footprint, minimal maintenance • 21 CFR Part 11 compliance • Touch panel PC based HMI with intuitive graphic interface • Recipe driven, multi level user access • Very easy to operate and setup • Dust extraction Optional features: • Ionizer • Diving funnels • Change part for large counts • External UPS

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ICU-1-40-2

Production Max Output (subject to trial confirmation) Bottle Height Tablets, Capsule Diameter / Width Electrical connection Single phase Round, Oval

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ICU-1-40-3

The vision based system provides accurate and automatic broken tablet detection. The machine can detect broken pieces as small as 0.5mm. Once a rejected tablet is detected (due to either breakage or size variation), filling of that specific container is halted and the container is immediately sent to the reject station, saving time and money. Other detection capabilities are size variations and overlapping detection. The ICU technology was developed as a technological solution rather than a mechanical one. This means that products do not need to be split into separate lines, nor fed one by one at...

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ICU-1-40-4

Automatic product setup Automatic product calibration is performed when products are placed on a specially design calibration tool, and scanned by the camera. All tablet data (size, shape, etc.) is set automatically, resulting in a very simple and accurate new product setup procedure, avoiding costly human errors. The vision-based bulk counting machine is operated through a color, touch panel PC based system. Both internal and external machine functions are controlled through a single HMI in an unmatched standard.

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ICU-1-40-5

Gmp design with no blind spots The machine design enables the operator to observe and follow each product unit from the hopper to the bottle, significantly reducing the risk of cross contamination. Easy cleaning and changeover With the vision-based system, all contact parts are designed for tool-free release in accordance with GMP design. The fastest existing cleaning process to date is enabled by the machine’s small lightweight parts, the fact that the counting unit is separated from the track, and that contact parts regulation doesn’t apply. A spare contact part kit enables a 5 minute changeover...

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ICU-1-40-6

When Speed & Accuracy Count DATA Detection Technologies Ltd. Park Tzora Industrial Area, Kibbutz Tzora, 9980300, Israel Tel: +972-732204444 | [email protected] | www.data-technologies.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.