Catalog excerpts
TOROID / BUTTON CUTTERS Single-Sided Toroid Series High-performance Toroid cutters are available with standard ground or CNC-pressed RHINO-CARB™ single-sided inserts. Pressed Toroid Inserts (old versions for comparison) Dapra’s RHINO-CARB high-performance inserts are designed for very aggressive metal cutting and long tool life. SINGLE-SIDED “T” inserts have a strong, negative reinforced cutting edge for steels, irons and hard milling. S tronger cutting edge for heavier chiploads, greater shock absorption and longer tool life (old Left to right: T, N, D versions for comparison) P ositive top rake for reduced cutting forces and lower torque Fancier “cutaway” style “D” inserts have a high-positive cutting edge for stainless steels, high-temperature alloys and gummy materials. Thicker inserts for greater strength and enhanced heat absorption capabilities Left to right: T, N, D Fancier “cutaway” style “N” inserts are more positive than the “T” edge, but stronger than “D.” Fancier “cutaway” style Our Toroid series includes TWO high-performance inserts to maximize the versatility of your Toroid cutting tools: Match the insert R value to the designation on your cutter body. Each R value = 1/8” of insert dia. Button Inserts RPMH RDCH & RXCH Octagonal Inserts
Open the catalog to page 1Round inserts have a strong cutting edge, making them an excellent choice for many applications, including: • Pocketing • Semi-finishing • Face milling • old cavity and core roughing M • Roughing of complex part contours • Helical interpolation (larger diameter hole making) TOROID / BUTTON CUTTERS See chart on page 72 for technical help on optimum feeds for button inserts. 8-sided geometry is excellent for general face milling. 45˚ lead angle provides increased feed capacity for: • Face milling • Profiling • Helical interpolation • Chamfering Each of the 8 usable edges comes with an...
Open the catalog to page 2TOROID / BUTTON CUTTERS R3 3/8” IC Insert Cutter Bodies 1.250” shank dia. cutters and smaller are available in limited supply without Weldon Flats. Add WOF to the end of the part number when ordering. Effective Length Overall Length Match to pg. 59 insert color “C” denotes coolant-thru tool. R3 3/8” IC CARBIDE CORE END MILLS EDP Effective Length Overall Length Match to pg. 59 insert color
Open the catalog to page 3“T” INSERTS Reinforced cutting edge for steels, irons and hard milling. Button Inserts Insert Edge Type Positive (sharper) Available Coated Grades (EDP) T-land (stronger) “D” INSERTS High-positive cutting edge for stainless steels, hightemperature alloys and gummy materials. T TOROID / BUTTON CUTTERS Sharpest T-land (stronger) Closeout item. Available while supplies last. SEE PG. 74 FOR INSERT GRADE DESCRIPTIONS Other grades available upon request. See chart on page 72 for technical help on optimum feeds for button inserts. See page 75 for recommended speeds/feeds.
Open the catalog to page 4TOROID / BUTTON CUTTERS R4 1/2” IC Insert Cutter Bodies 1.250” shank dia. cutters and smaller are available in limited supply without Weldon Flats. Add WOF to the end of the part number when ordering. Effective Length Overall Length Match to pg. 61 insert color “C” denotes coolant-thru tool. * Does not have thru-tool coolant. R4 1/2” IC CARBIDE CORE END MILLS EDP Effective Length Overall Length Match to pg. 61 insert color Effective Length Match to pg. 61 insert color
Open the catalog to page 5“N” INSERTS For typical cutting applications where high-performance milling of steels, irons and 400-series stainless is desired. “T” INSERTS Reinforced cutting edge for steels, irons and hard milling. Button Inserts Insert Edge Type Available Coated Grades (EDP) T-land (Stronger) “D” INSERTS High-positive cutting edge for stainless steels, hightemperature alloys and gummy materials. TOROID / BUTTON CUTTERS Sharpest T-land (Stronger) DMK25 substrate is available for RHINO-CARB D and N geometries only. ‡ Closeout item. Available while supplies last. DMK30 and DMK15 are out of stock....
Open the catalog to page 6TOROID / BUTTON CUTTERS R5 5/8” IC Insert Cutter Bodies R5 End Mills S Effective Length Overall Length Match to pg. 63 insert color “C” denotes coolant-thru tool. R5 5/8” IC CARBIDE CORE END MILLS EDP 80490 Effective Length Overall Length Match to pg. 63 insert color Effective Length Match to pg. 63 insert color
Open the catalog to page 7“D” INSERTS High-positive cutting edge for stainless steels, hightemperature alloys and gummy materials. D “N” INSERTS For typical cutting applications where high-performance milling of steels, irons and 400-series stainless is desired. “T” INSERTS Reinforced cutting edge for steels, irons and hard milling. Button Inserts Insert Edge Type Available Coated Grades (EDP) TOROID / BUTTON CUTTERS DMK25 substrate is available for RHINO-CARB D and N geometries only. Octagonal Inserts Insert Edge Type Available Coated Grades (EDP) OPMH-544 inserts have a maximum DOC of .165”. SEE PG. 74 FOR INSERT...
Open the catalog to page 8TOROID / BUTTON CUTTERS R6 3/4” IC Insert Cutter Bodies R6 End Mills S Effective Length Overall Length Match to pg. 65 insert color “C” denotes coolant-thru tool. R6 3/4” IC CARBIDE CORE END MILLS EDP 80505 Effective Length Overall Length Match to pg. 65 insert color Effective Length Match to pg. 65 insert color Button Button Octagonal Octagonal
Open the catalog to page 9“N” INSERTS For typical cutting applications where high-performance milling of steels, irons and 400-series stainless is desired. “T” INSERTS Reinforced cutting edge for steels, irons and hard milling. Button Inserts Insert Edge Type Available Coated Grades (EDP) Edge Type Available Coated Grades (EDP) “D” INSERTS High-positive cutting edge for stainless steels, hightemperature alloys and gummy materials. TOROID / BUTTON CUTTERS Octagonal Inserts Insert Sharpest T-land (stronger) OPMH-644 inserts have a maximum DOC of .200”. ‡ Closeout item. Available while supplies last. DMK30 and DMP25...
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