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Probes for hot-wire anemometry

Probes for hot-wire anemometry
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Probes for hot-wire anemometry

Product catalog summary
Introduction
This document is a catalog from Dantec Dynamics, detailing their range of hot-wire and hot-film probes used with Constant Temperature Anemometers (CTA) for measuring turbulent gas and liquid flows. The CTA anemometer is noted for its fast response, high spatial resolution, and wide dynamic range, making it suitable for analyzing flow conditions such as mean velocity and turbulence intensity.
Manufacturer’s Responsibility
Dantec Dynamics ensures the safety and performance of their products if used under specified conditions, with authorized modifications, and according to provided recommendations.
The Dantec Probe System
The system includes various probe types and configurations for fluid dynamics applications. Probes consist of sensors, supports, a probe body, and connectors. They can have one to three sensors for different flow dimensions, with wire sensors used in gases and non-conducting liquids, and film sensors in conducting liquids.
Wire Probes
Wire probes are used for measuring velocities in gases and non-conducting liquids. They offer high sensitivity and frequency response but are mechanically fragile and sensitive to contamination. Miniature wire probes and gold-plated wire probes are available for different applications, with the latter providing more accurate measurements in high-turbulence flows.
Film Probes
Film probes are more robust than wire probes and are used in liquids and gases. They consist of nickel films on quartz substrates, protected by a quartz coating. Fiber-film probes and split-fiber probes are available for specific applications, such as measuring instantaneous velocity and direction in gas flows.
Sensor Configurations
Dantec Dynamics offers probes with one, two, or three sensors for various flow measurements. Single-sensor probes are available in configurations suitable for different measurement situations, including boundary layer measurements.
Recommendations for Use
Proper mounting and adjustment are crucial to minimize disturbing effects. Regular maintenance and repairs are recommended to ensure optimal performance.
Technical Reference
The document provides a summary of technical data and a quick guide to probe selection, detailing the specifications and applications of different probe types and configurations.
Probe Types and Configurations
  • Dual-Sensor Probes: Designed for two-dimensional flows, these probes can be arranged in X or V arrays to measure velocity components and Reynolds shear stress.
  • Triple-Sensor Probes: Used for three-dimensional flows, these probes have three mutually perpendicular sensors to measure U, V, and W velocity components.
  • Film Probes: These include conical and flush-mounting probes, suitable for various flow conditions and mediums.
Probe Mounting and Orientation
Probes should be mounted with the sensor orientation consistent with calibration to avoid measurement errors. The document emphasizes the importance of avoiding vibrations and ensuring proper grounding in liquid environments to prevent electrical noise and damage.
Maintenance and Testing
Probes undergo rigorous testing at Dantec Dynamics, including visual inspections and operational tests in CTA anemometers. Maintenance involves regular cleaning, especially in contaminated environments, to ensure accuracy and longevity.
Recommendations
The document advises on avoiding ground loops, adjusting overheat ratios, and performing square wave tests to prevent sensor burnout. It also highlights the need to account for temperature variations and contamination that can affect measurements.
Figures and Illustrations
The document includes figures illustrating probe designs, grounding methods, and calibration curves, providing visual guidance on proper usage and maintenance.
Cleaning and Maintenance Procedures
Probes used in water may accumulate calcium carbonate deposits, removable with a 15% acetic acid solution. Use a microscope to avoid mechanical damage during cleaning. Wire probes can be repaired by removing damaged wires and spot-welding new ones. Fiber probes require soldering and lacquer coating, and are recommended to be returned to Dantec Dynamics for repair. Film probes are generally not repairable; minor damage may be temporarily fixed with lacquer.
Technical Specifications
The document provides detailed specifications for various sensor materials, including tungsten, platinum, and nickel. Key properties such as resistivity, temperature coefficient of resistance, density, heat capacity, and tensile strength are listed. Tungsten is highlighted for its superior mechanical strength.
Sensor Resistance and Temperature Coefficient
Sensor resistance varies due to manufacturing tolerances, with wire probes having closer tolerances than film probes. The temperature coefficient of resistance (TCR) is crucial for understanding the relationship between resistance and temperature, with specific formulas provided for calculations.
Operational Limits
Maximum sensor and ambient temperatures are specified to ensure stable operation. The document also outlines the maximum ambient pressure and fluid velocity limits for different probe types.
Frequency and Velocity Limits
The frequency limit in CTA mode is discussed, with calculations provided for bandwidth expectations. The document also details the minimum and maximum velocity limits for probes, emphasizing the importance of orientation and temperature in determining these limits.
Probe Selection Guide
A quick guide is provided for selecting probes based on flow type, medium, and specific application needs. Various probe types, including single-sensor, dual-sensor, and triple-sensor probes, are described with their dimensions and material specifications.
Calibration Systems
The document describes the Dantec Dynamics Hot-wire Calibrator and StreamLine Calibrator, which are used for calibrating hot-wire probes in air. These systems offer both manual and automated calibration options.
Special Probes and Custom Solutions
Dantec Dynamics offers custom probe solutions for specific applications, requiring details such as the parameter to be measured, medium, velocity, temperature, and pressure ranges.
Overview of Miniature Constant Temperature Anemometer System
The MiniCTA system is a compact and versatile anemometer designed for basic flow diagnostics. It is compatible with Dantec Dynamics wire and fibre-film probes in airflows. Its small size allows for easy mounting near the probe or integration into flow models. An optional hot-wire calibrator enables quick probe calibration.
Multichannel CTA System
This system provides an efficient and cost-effective solution for mapping velocity and turbulence fields in air flows. It can monitor up to 16 points simultaneously, minimizing the need for traversing. A version with a reference velocity transducer allows for simultaneous calibration of all probes in a wind tunnel, reducing experimental time and costs.
StreamLine Research CTA System
The StreamLine system is designed for high-precision CTA measurements and offers a comprehensive hot-wire anemometry solution for flow analysis in air and liquids. It is computer-controlled and includes a fully automatic probe calibrator, representing Dantec Dynamics' top-of-the-line CTA anemometer.
About Dantec Dynamics
Dantec Dynamics is a leading provider of laser optical measurement systems and sensors for fluid flow characterization and materials testing. With a global presence, they offer tailored solutions to improve efficiency, safety, and quality of life. Their expertise spans fluid mechanics, particle characterization, combustion diagnostics, thermal comfort, microfluidics, process control, strain, stress & vibration, and non-destructive testing.
Contact Information
Dantec Dynamics has offices in Denmark (headquarters), France, Germany, Japan, the United Kingdom, and the USA. For more information, visit their website at www.dantecdynamics.com.
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Catalog excerpts

Probes for hot-wire anemometry-1

Probes for Hot-wire Anemometry

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Probes for hot-wire anemometry-3

Introduction General information This catalog describes the complete line of Dantec Dynamics’ standard hot-wire and hot-film probes for use with Constant Temperature Anemometers (CTA). The CTA anemometer is today’s most widely used instrument for measurement and analysis of the microstructures in turbulent gas and liquid flows. The output of the anemometer represents the instantaneous velocity at a point and forms the basis of a statistical analysis describing the flow conditions in that point, for example mean velocity, turbulence intensity etc. Its main features are: • Fast response. Fluctuations...

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Probes for hot-wire anemometry-4

Gold-plated wires probes are available with one, two and three sensors (single, X- and tri-axial arrays) in six different configurations. Miscellaneous wire probes Temperature probe Fig. 1. 5 µm dia. plated tungsten wire, welded to the prongs. Fig. 2. 5 µm dia. plated tungsten wire, gold-plated at the ends to provide active sensor length of 1.25 mm. Fig. 3. 70 µm dia. quartz fiber with nickel film, gold plated at the ends to provide active sensor length of 1.25 mm. The Dantec Probe System The sensor materials are selected to provide maximum flow sensitivity and highest possible mechanical strength...

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Probes for hot-wire anemometry-5

Film probes with cylindrical sensors (fiber-film probes) fiber probes are available in three configurations for work in free-stream flows, pipe flows and boundary layers. The standard versions are only for gas applications. for applications in gas and liquid flows. Fiber-film probes Fiber-film probes have cylindrical thin film sensors and may be used as a substitute for wire probes in liquids or in gas applications where more robust probes are needed. Fiber sensors are 70 µm diameter quartz fibers, 3 mm long, covered by a nickel thin film approx. 0.1 µm in thickness (Fig. 3). The ends are copper-...

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Probes for hot-wire anemometry-6

Fig. 7. Sensor arrangement of X-probe. Sensor configurations The Dantec Dynamics probe system comprises probes with one, two or three sensors for measurements in one-, two- or three-dimensional flows. Normally, each probe type is available in a number of configurations with different prong or substrate bends. In this way it is possible to select the correct probe for almost any measurement situation. Mounts with the probe axis parallel to the direction of the mean flow. The probe is rotated to get the velocity components. (h) Glue-on probe. Determines the points of transition and separation and...

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Probes for hot-wire anemometry-7

Fig. 10. Temperaturecompensated wire probe for slow temperature fluctuations. Fig. 11. Plug-in probe design. Dual-sensor probes Dual-sensor probes are designed for use in two-dimensional flows. The sensors are arranged in X-arrays or Varrays, where they form an angle of 90° with one another, or they are placed opposite each other on a cylinder surface (split-fibers). X-array wire and fiber probes All X-probes measure two velocity components simultaneously in turbulent, instationary two-dimensional flow fields. They provide information for calculation of Reynolds shear stress. The flow vector...

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Probes for hot-wire anemometry-8

Fig. 13. Probe support for dualsensor probes. Fig. 14. Probe support for triplesensor probes. Fig. 15. Probe support for single-sensor probes. Sectional view. Miscellaneous dual-sensor probes glued into a stainless steel tube that mounts axially in the 6 mm body. Outside diameters for probe supports are 4 mm and 6 mm for single- and dual-sensor probes, respectively. The cables on dual-sensor supports are marked with one and two rings indicating the connector number corresponding to the sensor number on the probe. Temperature-compensated probe Temperature changes in the medium under investigation...

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Probes for hot-wire anemometry-9

Probe selection chart MEDIUM STATE OF MEDIUM Fiber-film Triple-sensor probes Fiber-film X-probes and Split-fiber probes Glue-on probes Flush-mounting probes Conical probes Fiber-film probes Triple-sensor probes Parallel-sensor probes FILM PROBES Miniature X-probes Gold-plated X-probes Temperature-compensated probes Resistance thermometer Miniature wire probes Gold-plated wire probes WIRE PROBES Gases and non-conducting liquids Conducting liquids Low and medium temp. up to 150°C Contaminated flow Extremely low velocities FLOW CONDITIONS Low and medium velocities High velocities Large velocity...

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Probes for hot-wire anemometry-10

Fig. 18. Typical square wawe test for 0.5 µm wire probe. Recommendations for use Mounting and adjustment Avoiding ground loops and noise pickup BNC connectors on probes, probe supports and probe cables must not be in contact with any metallic part of test rigs or mounting systems. BNC connectors on dualand triple-sensor supports must not touch each other, as this will disturb the operation of the individual CTA servo-loops in the anemometer electronics. Grounding in liquids The liquid must be grounded as close to the probe as possible by means of e.g. an electrode plate connected to the signal...

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Probes for hot-wire anemometry-11

Maintenance and repairs Control and testing at Dantec Dynamics Each probe is thoroughly controlled and tested at Dantec Dynamics before it is shipped to the customer. The control includes a visual inspection of sensor dimensions and check of mechanical strength and electrical properties. Finally the probes are tested in a CTA anemometer under normal operating conditions. Film probes for use in conducting liquids are operated in running water for several hours. The insulation of the protective quartz coating is tested in a sodium chloride solution (3%) by applying a voltage across it. All probes...

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Probes for hot-wire anemometry-12

Technical reference Summary of technical data Sensor material The standard sensor materials are selected on the basis of the most common applications. The following property values are of importance when selecting sensor material: The TCR is therefore measured for each individual film probe and written on the probe label. temperature coefficient of resistance α0 (TCR): RT = R0·(1 + α0·(T - T0)) Lead resistance The lead resistance RL is the internal probe resistance defined as the resistance between the sensor and the connector pins (or BNC connector) on the probe. All values given in the technical...

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