PRECISION AND VERSATILITY AT A LARGE SCALE PORTAL AND GANTRY MULTITASK MACHINES › PM | PMG | PRG | PXG

PRECISION AND VERSATILITY AT A LARGE SCALE The new generation of SORALUCE PM - PMG - PRG - PXG is the expression of SORALUCE’s values: reliability, precision and competitiveness. The SORALUCE PM - PMG - PRG - PXG portal and gantry multitask machines stand out for: › High capacity machine › Enhanced precision › Multitask: milling and turning capability › Working area adapted to customer's requirements › High stock removal › Customised milling and turning heads The SORALUCE PM - PMG - PRG - PXG range is ideal for the machining of prismatic and cylindrical parts in a single set-up. This highly versatile...

BACKGROUND CONCEPTS PROVEN STABILITY The design of the machine structure and dimensions have been optimised by an analysis based on “Finite Element Method” (FEM) simulation technique, optimising: The general performance of the machine is deeply analysed to correct the different characteristic deformations caused by the displacement of the moving parts of the system. › Static stiffness › Dynamic stiffness › Residual stress analysis › Complete mechanical stability SORALUCE applies a number of devices that largely offset the natural deformations caused by the weight of those moving parts. LONG LASTING...

COMBINED GUIDING AND DAMPING SYSTEM SORALUCE is a pioneer in the use of linear guiding systems in large machines and heavy duty applications. HIGH ACCURACY Optimised machine structure and guiding system that guarantee the precision throughtout the machine’s life. › The system combines our own specially developed damping pads with INA guiding systems on each axis › The system guarantees immense stability eliminating any vibration during machining processes › Using heavy duty linear guiding systems since 1992 › More than 1500 references in the market working INCREASED PRODUCTIVITY High dynamics...

THE NEXT LEVEL OF INNOVATION DAS SYSTEM (DYNAMICS ACTIVE STABILISER) Chatter causing: › Reduced cutting capability (especially when ram is extended) The DAS® system measures the vibrations during the machining process and generates, in real time, by means of built-in actuators located in the ram, an oscillation force that opposes the vibration. › Possible tool breakage and risk for machine components › Poor finishing and ripple marks on the workpiece DAS+® As an evolution of the DAS® system, DAS+® includes new functionalities such as: › New user interface to control process evolution: › Vibration...

Reduction of machine accuracy due to the deformation of the cross beam of large portal machines. Large portal machines suffer certain deformations because of the moving weight of the saddle and ram along the cross beam. Roll error derived from the deformation of the structure induces a perpendicularity error as well as a Z axis dependant position deviation of the tool. › Available for portal and gantry machines › It increases the machine precision › Improved finishing results › The system is 100% controlled at any time, in any position › Configurable compensation values › Real-time compensation...

SORALUCE DIGITAL Data system REAL-TIME INFORMATION OF MACHINE AND PROCESS STATUS SORALUCE Data System is a machine data-driven analytics tool that extracts valuable insights from the machine-generated data and that monitors its status and condition to ensure that the running performance of the machining process is as high as possible. Maximised productivity Optimal efficiency Specialised reports Eases decision-making Multi-device interfaces adaptable to each user, such as a PC, Smartphone or Tablet Wide fleet of connected machines Connectivity with MES, ERP and other logistics management software...

REAL TIME STATUS Display of the machine status in real time providing relevant information about the situation of the machining in progress. variables through the diagnosis of key warning signs, thus increasing the machine’s productivity and avoiding unnecessary consumption. The tool generates reports regarding sensitive issues for the user and helps to optimise the machining process Machine status: › Name of Current Program/Current Block Number › Tool Number/Index/Lifetime › Position of Spindle/Axes/Rotary Table › Position of Head Joints › Cycle ON/OFF › Cycle Time › Alarm YES/NO › Temperature...

TOTAL MACHINE THE COMPLETE WORKING AREA ANALYSED FOR AN OPTIMAL RESULT The new SORALUCE PM - PMG - PRG - PXG Generation is based on a complete revision of the machine from the user’s point of view focusing on improving operation efficiency and developing a Total Machine Concept. The Total Machine Concept takes into account not only the machine but also the complete working area. All the interactions of the operator with the different machine elements are analysed for an optimal implementation. Not only the machine, but the work area and its surroundings are analysed as a whole in order to guarantee...

PORTAL MOVING TABLE MILLING MACHINE PM Table width Longitudinal traverse "X" axis Cross traverse "Y" axis Vertical traverse, Ram "Z axis" *Vertical traverse, Cross beam "W" Clearance between columns Clearance height 2100 / 2600 / Up to 4100 (Machine with “W” axis) Spindle power Spindle speed range Spindle nose taper Rapid traverse Heidenhain TNC 640 / Siemens 840 D SL External coolant system via spray rose ring / Internal coolant system of up to 70 bar Coolant system Tool magazine GANTRY MULTITASKING MACHINE PMG PMG Longitudinal traverse "X" axis Cross traverse "Y" axis Vertical traverse, Ram...

PORTAL AND GANTRY MILLING BORING MACHINES › PM | PMG | PRG | PXG

GANTRY MULTITASKING MACHINE PRG** PRG Longitudinal traverse "X" axis Cross traverse "Y" axis Vertical traverse, Ram "Z axis" *Vertical traverse, Cross beam "W axis" Clearance between columns Clearance height Floor plate width Spindle power Spindle speed range Spindle nose taper Rapid traverse X = 20000, Y/Z = 25000 Heidenhain TNC 640 / Siemens 840 D SL External coolant system via spray rose ring / Internal coolant system of up to 70 bar Coolant system Tool magazine *Optional **Machine customised according to customer's requirements GANTRY MULTITASKING MACHINE PXG* PXG Longitudinal traverse "X"...