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mBTG-DANTIP-blade-tip-grinding-machine-DANOBAT

mBTG-DANTIP-blade-tip-grinding-machine-DANOBAT

mBTG-DANTIP-blade-tip-grinding-machine-DANOBAT

Product catalog summary
Overview: The mBTG and DANTIP machine series, developed by DANOBAT, are designed for precision grinding, deburring, and measuring of blade tips on engine turbine and APU rotors. These machines operate at high speeds, up to 7000 rpm, ensuring high accuracy with diametric tolerances as tight as 0.025 mm, which is crucial for engine performance.
Applications: The mBTG is typically used for grinding and measuring rotors such as CT7/T700, RTM322, CFM56, CF34, V2500, TP400, F404, and J85, while DANTIP is used for larger engine rotors. These machines can be integrated with DANOBAT VG vertical grinders to form "Match Machining Cells" for optimized rotor and casing matching.
Technical Description:
  • In-Process Measuring: The dBTM system allows for real-time control of the grinding process, providing 1 micrometer resolution measurements at speeds up to 12,000 rpm. It does not require calibration for different blade types and measures each blade for real-time data.
  • Technical Characteristics: The mBTG-400, mBTG-800, and DANTIP R3 models offer varying grinding diameters, lengths, and component speeds, with high precision achieved through natural granite and cast iron structures.
  • High Precision: Stability and rigidity are ensured by the machine structures, with linear motor movement on mBTG and high precision ballscrew and nut assembly on DANTIP. The working environment is temperature controlled for optimal performance.
Contact Information: DANOBAT, Arriaga Kalea 21, E-20870 ELGOIBAR, Gipuzkoa, Spain. Phone: +34 943 748 044, Email: [email protected], Website: www.danobatgroup.com
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Catalog excerpts

mBTG-DANTIP-blade-tip-grinding-machine-DANOBAT-1

BLADE TIP GRINDING AND MEASURING MACHINE FOR AEROSPACE mBTG-DANTIP BLADE TIP GRINDING AND MEASURING MACHINE FOR AEROSPACE INDUSTRY The mBTG and DANTIP machine series are for precision grinding, deburring and measuring the blade tips of finish assembled engine turbine and APUs rotors. These machines, designed and developed by DANOBAT, grind the blade tips of the rotor while they are being spun at high speed, (up to 7000 rpm) thereby presenting the blades to the grinding wheel under the appropriate operating conditions. This feature ensures the highest degree of accuracy that can be obtained with current technologies. It has been shown that diametric tolerances can be held to 0.025 mm. This achievement is regarded as very important, because the clearance between the rotor blade tips and the outer housing has a critical bearing on the engines performance. mBTG is typically used to grind and measure rotors such as CT7/ T700, RTM322, CFM56, CF34, V2500, TP400, F404 and J85, among others and DANTIP is used for large engine rotors. These machines can be supplied forming “Match Machining Cells” with DANOBAT VG vertical grinders as a complete solution for match machining and measuring the rotors and casings of the same engine. The rotor blade tip grinder and the stator case turning/grinding machines interchange “data” to obtain dimensionally perfectly matched rotors and casings, thus optimising engine core performance and effici

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mBTG-DANTIP-blade-tip-grinding-machine-DANOBAT-2

Grinding diameter mm Grinding length mm Component length mm Component speed rpm Wheelhead swivel degrees High precision • Optimal stability and rigidity achieved by natural granite and cast iron machine structures. The machine structure of mBTG machine is made in natural granite and cast iron whereas DANTIP bed structure is made in cast iron. • Movement of main machine linear axes is achieved by means of a linear motor on mBTG whereas it is via a high precision recirculating ballscrew and nut assembly with direct drive from a servomotor on DANTIP machines. • The complete working...

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