DANOBAT Railway Solutions
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RAILWAY INDUSTRY

SPECIALIZED TECHNOLOGY FOR RAILWAY INDUSTRY DANOBAT is a leading global solution supplier for the manufacturing and maintenance of railway rolling stock components. The Railways business unit of DANOBAT offers comprehensive solutions to all manufacturing processes of rolling stock parts: from the axle or the wheel, through the wheelset and to the bogie. Integral or partial solutions adapted to the customer's real needs. It also provides consultancy services to customers with specific requirements, based on its expert knowledge and wide sector experience. Its sensitivity to technological...

WHEREVER YOU ARE, YOU KNOW YOU CAN COUNT ON THE EXPERTISE OF DANOBAT WE ARE CLOSE TO OUR CUSTOMERS, PROVIDING EFFECTIVE RESPONSE AND THE BEST SOLUTIONS. PROFESSIONAL AND CUSTOMIZED SERVICE IN DEADLINES AGREED WITH THE CUSTOMER.

THE BENEFITS OF A SERVICE WITH SPECIALIZED KNOWLEDGE SERVICE EXCELLENCE TO PROVIDE THE BEST SOLUTION DANOBAT has modern facilities and its highly qualified human team with proven experience, make it possible to produce leading customized equipment for each of its customers. It fulfils the most demanding requirements in terms of productivity, flexibility and accuracy from design to implementation in addition to correct maintenance of its solutions. CONSTANT EVOLUTION Its products are constantly changing through a Research and Development centre 100% specialized in manufacturing and...

YOUR PROJECT PARTNER A collaborative and client focused approach in order to define the draft project that most adapts to your particular case. · Consulting and development of project ideas · Accurate cycle time calculations with process simulation software · Throughput and process flow guaranteed by a plant simulation software · Preliminary layout design · Advice on financial sources A comprehensive functional solution, detailed in project design and derived through utilization of world class engineering principle and standards. · Detailed analysis to meet current and future needs ·...

TURNKEY PRODUCTION LINES AND MAINTENANCE WORKSHOPS Danobat goes far beyond machinery provision. It also works as a technology partner providing engineering solutions to its clients from project planning to final execution likewise the subsequent machine life.

TURNKEY PRODUCTION LINES AND MAINTENANCE WORKSHOPS Danobat vast experience in the railway sector, enables efficient implementation of any project regardless of its complexity.

ENDS MACHINE DANOBAT ends facing machine has been specifically designed and manufactured for railway axle application and is able to accomplish the operations listed below: 01. Performs all operations that are required 02. No penalization for the tool change time 03. Suitable for solid and hollow axles Centering rough Centering finish HORIZONTAL LATHES The DANOBAT 4 axes TCN-16 heavy duty range has been designed to create new high standards in turning, drilling and tapping of railway axles with precision and high productivity. Machines can be equipped with part measuring equipment,...

ROLLING MACHINE The rolling machine has been specifically designed and manufactured to carry out rolling operations of cylindrical and transitional radii surfaces of railway axles. 01. “B” Axis (0º to 35º) to achieve the required working angle 02. Complies with GOST standards among others 03. Can fit up to 8 rollers at one time GRINDING MACHINES 01. DOUBLE WHEELHEAD CONFIGURATION DANOBAT HG and WT grinding machines have been designed for the machining of railway axles. In order to obtain maximum performance, machines can be equipped with measuring equipment, loading/unloading systems,...

BORING MACHINE Boring machine for high precision railway wheels hub borings, in production or maintenance workshops. The solution consists of a boring unit with vertical displacement and a fixed non-rotary table where the railway wheel is mounted. 01. Rigid column mounting a moving unit for vertical displacement of the rotary boring tool 02. Highly accurate boring bar greased packed for lifetime duration 03. Different options for loading/unloading depending on production requirements HIGH SPEED HORIZONTAL MACHINING CENTER The DANOBAT machining centre, has been specifically designed and...

VERTICAL LATHE The DANOBAT vertical lathes for wheels have been specially designed for the railway industry application. The lathe is equipped with two independent RAM, mounted on a X-Z cross slide each. The solution stands out for its rigidity, productivity and maintainability. 01. HIGH PRODUCTION OUTPUT, WITH A MOTOR POWER OF UP TO 190 kW 02. MINIMUM TOOL CHANGE TIME 03. MODULAR DESIGN, CAN BE FITTED TO PERFORM DIFFERENT OPERATIONS

UNDERFLOOR WHEEL LATHE The underfloor wheel lathe is a machine tool specifically designed for corrective maintenance of railway rolling surfaces and brake discs, which does not require train axle dismantling. It is also designed to regenerate the wheel profiles subject to normal wear and deformation caused by the wheels travelling along the tracks. 01. Low civil work requirements due to shallower pit 02. Optimum bogie clamping 03. Improved safety by integration with shunting car MEASURING AND INSPECTION EQUIPMENT Dimensional control of rolling stock components is essential for any rail...

PORTAL WHEEL LATHE The DANOBAT portal wheel lathe, model DPL-2600, has been specifically designed and manufactured for wheelset maintenance applications. 01. No marks on the wheels: friction roller based wheelset driving system with contact area on wheels flange 02. Loading/unloading of the kick and roll 03. Integrated measuring equipment DYNAMIC BOGIE TEST RIG The innovative dynamic bogie test rig developed by DANOBAT is intended to be the decisive support tool for assessing the correct maintenance of the bogie rotary parts and bearings. The rig has four rolling traction modules to carry...

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