WORLD LEADER IN TOOLS FOR HIGH-RELIABILITY ELECTRICAL SYSTEMS AS81824 Splices 26 to 10 AWG (Class 1) Tooling Guide for AS7928 Terminals 26 to 10 AWG (Class 1) M7928/1 Type: Class 1 Insulated Terminals, Insulation Restricting, Insulation: Nylon, UL 94V-2 Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Nickel, QQ-N-290, or Tin, ASTM B-545 Max Temp Rating: 105° C Terminal Specs Terminal Part Number Sleeve Color Terminal Specs Terminal Part Number Yellow w/ Blue Stripe Clear w/ Blue Ring Clear w/ Yellow Ring Clear w/ Yellow Ring Clear w/ Blue Ring Terminal Part Number Stud Size (1-5) Sizes 26 to 10 AWG Terminal Specs Splice Part Number DMC MIL Qualified Tool/Die Options Sleeve Color Clear w/ Yellow Stripe Clear w/ White Stripe Clear w/ Blue Stripe Clear w/ Yellow Stripe Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B75-68 or QQ-C-502, or QQ-C-578 Plating: Nickel, QQ-N-290 or Tin, ASTM B-545 Sealing Material: Modified Thermoplastic Max Temp Rating: 105° C (01-03) Sizes 26 to 12 AWG Terminal Specs Splice Part Number M81824/1- DMC MIL Qualified Tool/Die Options Sleeve Color Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280 or B75-68 or B152, Plating: Tin, ASTM B-545 Sealing Material: Modified Thermoplastic Max Temp Rating: 150° C (01-03) Sizes 26 to 12 AWG Terminal Specs Splice Part Number Uninsulated DMC MIL Qualified Tool/Die Options Sleeve Color Splice Part Number M81824/7- Terminal Specs Stud Size Sleeve Color Stud Size Sleeve Color Sleeve Color Terminal Specs Sleeve Color Splice Part Number .230 (5.84) Sleeve Color (01-03) Sizes 26 to 12 AWG Splice Part Number DMC MIL Qualified Tool/Die Options Sleeve Color Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280 or B75-68 or B152, Plating: Nickel, SAE AMS-QQ-N290 Sealing Material: Modified Thermoplastic Max Temp Rating: 175° C Terminal Specs DMC MIL Qualified Tool/Die Options Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280 or B75-68 or B152, Plating: Tin, ASTM B-545 Sealing Material: Modified Thermoplastic Max Temp Rating: 150° C Terminal Specs DMC MIL Qualified Tool/Die Options Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280 or B75-68 or B152, Plating: Nickel, SAE AMS-QQ-N290 Sealing Material: Modified Thermoplastic Max Temp Rating: 175° C Splice Part Number DMC MIL Qualified Tool/Die Options DMC MIL Qualified Tool/Die Options DMC MIL Qualified Tool/Die Options Type: Class 1 Insulated Terminals, Insulation: Nylon, UL 94V-2 Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 105° C Terminal Specs Type: Class 1 Insulated Splices, Insulation: Heat Shrinkable Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280 or B75-68 or B152, Plating: Tin, ASTM B-545 Sealing Material: Modified Thermoplastic Max Temp Rating: 150°C Type: Class 1 Insulated Splices, Radiation Resistant, Insulation: Polyninyldene fluoride (PVF2) Splice Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 150° C Stud Size Type: Class 1 Uninsulated Terminals, Rectangular Tongue, Insulation: None Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 175° C Type: Class 1 Insulated Terminals, Rectangular Tongue, Insulation: Nylon, UL 94V-2 Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 105° C (1-25) Sizes 22 to 10 AWG Terminal Part Number Terminal Specs Terminal Part Number Sleeve Color Blue w/ Green Stripe Terminal Specs Clear w/ Yellow Ring Splice Part Number Blue w/ Blue Stripe Terminal Specs Type: Class 1 Uninsulated Terminals, Ring Tongue, Insulation: N/A Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 175° C Terminal Part Number DMC MIL Qualified Tool/Die Options Type: Class 1 Insulated Splices, Insulation: Nylon, UL 94V-2 Splice Body & Sleeve: Copper, ASTM B-152, Plating: Nickel, QQ-N-290, or Tin, ASTM B-545 Max Temp Rating: 105° C Terminal Specs Stud Size Terminal Part Number Type: Class 1 Uninsulated Terminals, Ring Tongue Insulation: None Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 175° C Terminal Specs Sleeve Color DMC MIL Qualified Tool/Die Options Stud Size 101 Yellow w/ Black Stripe Type: Class 1 Insulated Terminals, Radiation Resistant, Insulation: Polyvinylidene flouride (PVF2) Terminal Body & Sleeve: Copper, ASTM B-152, Plating: Tin, ASTM B-545 Max Temp Rating: 150° C DMC MIL Qualified Tool/Die Options Stud Size Type: Class 1 Insulated Splices, Insulation: Heat-Shrinkable Cross-Linked Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280, B-75, or B-187, Plating: Nickel, SAE AMS-QQ-N290 Sealing Material: Modified Thermoplastic Max Temp Rating: 200° C (01-03) Sizes 26 to 12 AWG Terminal Specs Splice Part Number M81824/11- DMC MIL Qualified Tool/Die Options Sleeve Color Type: Class 1 Insulated Splices, Heatless Sealing Insulation: Transparent Polyvinylidene Fluoride Splice Body & Sleeve: Copper, ASTM B-280, B-75, F68, or B-187, Plating: Tin Sealing Material: Transparent Crosslinked Gel Max Temp Rating: 150° C (1-3) Sizes 26 to 12 AWG Terminal Specs Splice Part Number M81824/12- DMC MIL Qualified Tool/Die Options Sleeve Color DMC specializes in manufacturing wire processing tooling, including a range of tools that are specific to terminals and splices. In addition to the tooling shown, custom dies are available. Additional cross-reference tooling information for Mil-Spec coax, triax, terminals, splices, and end caps can be found in our catalogs and on our website. *QPL Status Pending. NOTE: If Mil-Spec Approval is required, QPL status should be verified. Consult DMC for current status. 407.855.6161 [email protected] www.dmctools.com © 2021 Daniels Manufacturing Corp. ALL R