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How to secure the quality of your mains supply

How to secure the quality of your mains supply
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How to secure the quality of your mains supply

Product catalog summary
Introduction
This document by Danfoss Drives addresses the importance of securing mains supply quality and planning solutions for improved power quality. It highlights challenges from harmonic distortions due to energy-efficient devices and offers strategies for mitigation.
Understanding Electromagnetic Factors
Electromagnetic compatibility (EMC) is essential for managing mains harmonics, RFI suppression, and immunity. The document explains the impact of electrical devices through electromagnetic fields and the importance of understanding these interactions for effective planning and mitigation.
Mitigation Strategies
Two primary strategies are discussed: suppressing noise at the source and increasing the immunity of affected devices. Plant operators need to understand these mechanisms to implement cost-effective measures.
Conducted and Radiated Emissions
The document distinguishes between conducted and radiated emissions, explaining interference effects and transmission paths. It describes coupling mechanisms like galvanic, capacitive, inductive, and radiative coupling.
Assessing and Securing Power Quality
Key factors affecting power quality are identified, and technical solutions for ensuring reliable power supply are presented. The document discusses mains harmonics hazards, their generation, and the legal basis for ensuring quality.
Technical Solutions
Danfoss VLT® and Vacon® products are designed to mitigate harmonic emissions and improve power quality, including filters, drives, and software solutions for compliance with standards and enhanced efficiency.
Conclusion
No single best solution exists for mitigating harmonic emissions. Tailored solutions based on specific plant conditions, economic factors, and compliance with regulations are necessary.
Classification of Environments
Electrical drive systems are classified according to EN 55011 and EN 61800-3 standards. Environments include residential, commercial, industrial, and special environments, each with specific characteristics and requirements.
Radio Frequency Interference
Frequency converters generate high-frequency components that can interfere with mains feed. RFI filters reduce interference emissions to legally specified levels, with standards like EN 55011 and EN 61800-3 defining limits.
Standards and Directives
EN 55011 and EN 61800-3 are main standards for assessing EMC, defining limits for high-frequency radiated interference based on environment and product categories.
Power Quality Assessment
Ensuring power quality is challenging due to the distributed nature of power supply networks. Key factors include waveform distortion, outages, voltage deviations, and transients.
Technical Solutions for Power Quality
Solutions include redundant systems like backup generators and UPSs. Harmonics and transients require specific countermeasures.
Legal and Regulatory Framework
Standards and regulations provide a legal basis for assessing power quality, with European standards defining limits for mains voltage in distribution networks.
Harmonics Generation and Effects
Harmonics are generated by nonlinear loads, causing distortion in the sinusoidal waveform. Effects include voltage waveform distortion, increased heating, reduced device lifetime, and interference with control systems.
Mitigation Solutions
Danfoss offers solutions like harmonic suppression reactors, low harmonic drives, and filters to reduce harmonic emissions and maintain voltage distortion within limits.
Factors Affecting Harmonic Distortion
Network impedance, transformer size, and nonlinear loads affect harmonic distortion. Background harmonics and phase imbalance also play a role.
Application Considerations
Total harmonic content is influenced by power consumed by nonlinear loads. Environmental conditions and future development plans should be considered when selecting mitigation measures.
Compliance and Standards
Compliance with standards is crucial for maintaining power quality. Understanding network conditions and standards is essential for selecting optimal harmonic mitigation solutions.
Economic Considerations
Cost-effectiveness of mitigation measures depends on procurement and operating costs. Active solutions may offer better power utilization, while passive solutions often require less maintenance.
Mitigation Techniques
Techniques include using chokes, slim DC links, rectifiers with multiple pulses, and filters. The choice depends on specific project requirements and conditions.
Active Front End (AFE) and Active Infeed Converters (AIC) Technology
AFE technology adjusts the power factor of input current, compensating for phase shifts. AFE drives reduce harmonic current content and support four-quadrant operation.
Transformer Capacity Utilization and Backup Generators
Transformers convert voltage for low-voltage mains. Frequency converters generate harmonics, increasing reactive power load. Backup generators are used when additional power is needed.
Power Quality and Harmonic Distortion
Ensuring power quality involves understanding how many frequency converters a transformer can handle. Harmonic distortion is a concern due to modern devices with rectifier input circuits.
HCS Software for Harmonic Calculations
HCS software provides online calculations for harmonic emissions, allowing users to simulate scenarios and assess compliance with standards.
Energy Efficiency and Harmonic Mitigation
Energy efficiency is key for drive systems. Mitigating harmonics reduces network losses and energy costs. Various methods are available for harmonic mitigation.
Conclusion
No single best solution for harmonic mitigation exists. Proper planning and implementation of suitable filters or protective measures are essential.
Introduction
Frequency converters are significant sources of harmonic emissions. To maintain a clean supply network, the fifth harmonic of the current is limited to approximately 40% THD.
Harmonic Mitigation Measures
Mitigation measures are categorized into passive and active solutions. Passive solutions like RFI filters and line reactors reduce harmonic currents.
Planning and Implementation
Proper planning and project engineering are crucial for configuring a drive system with low harmonic emissions.
Cost and Efficiency
The cost of mitigation equipment varies with power size, and system efficiency affects running expenses.
Standards Compliance
Compliance with standards like IEEE 519 requires complex calculations, facilitated by Danfoss MCT 31 software.
Advanced Harmonic Filters
Danfoss offers AHF 005 and AHF 010 filters for VLT® and Vacon converters, reducing harmonic currents.
Advanced Active Filters
The VLT® Advanced Active Filter AAF 006 offers flexible harmonic mitigation, improving power quality.
12-Pulse Front-End Converters
Danfoss VLT® High-Power Drives with 12-pulse front-end reduce harmonic distortion, improving power quality.
Overview
The document provides detailed technical specifications and features of Danfoss Drives, focusing on their VLT® and VACON® platforms.
Specifications
  • Power Range: 250 kW – 1.4 MW for VLT® and 200 kW – 2.0 MW for VACON®.
  • Voltage Range: 380 – 690 V.
  • Enclosure Ratings: IP21 / NEMA Type 1 and IP54 / NEMA Type 12.
Key Features
  • Cooling System: Rear-panel cooling duct with IP54 protection.
  • Modular Design: Easy access to components for maintenance.
  • Harmonic Mitigation: Integrated DC link chokes and Class C2 RFI filters.
  • High-Quality Components: Coated circuit boards for protection.
Solutions and Benefits
  • Low Harmonic Drives: Designed to regulate mains and load conditions.
  • Clean Grid Solutions: VACON® drives with 12-pulse front-end.
  • Cost Efficiency: Low harmonic drives reduce the need for over-dimensioning.
Software Tools
  • MCT 10: For parameter configuration, commissioning, and maintenance.
  • HCS 2.0: For harmonic calculations.
Compliance and Standards
The drives help achieve compliance with IEEE-519, EN 61000-2-4, and G5/4 standards.
Introduction
Danfoss Drives is a leading company in variable speed control for electric motors, offering high-quality, application-optimized products and comprehensive lifecycle services.
Product Offerings
Danfoss provides a range of products including low and medium voltage AC drives compatible with all major motor brands and technologies.
Industry Applications
Danfoss Drives cater to a wide range of industries, ensuring top performance and long lifespan for demanding processes.
Global Presence and Support
Danfoss Drives operates in over 50 countries, providing local and online support.
Conclusion
With a focus on innovation and customer support, Danfoss Drives aims to enhance the performance and efficiency of electric motor applications across various industries.
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Catalog excerpts

How to secure the quality of your mains supply-1

Clean Grid Solutions How to secure the quality of your mains supply. Planning and designing solutions for better power quality mains harmonic voltage distortion is the upper limit for reliable plant operation.

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How to secure the quality of your mains supply-3

Electrical devices and their environmental impact 6 Electromagnetic factors work in both directions 6 System responsibility rests with the operator 6 Basic principle of interference effects 7 Transmission paths of interference 7 First environment: residential, commercial and light industrial areas 8 Second environment: industrial environment 8 Radio frequency interference 9 Standards and directives define limits 9 The perfect mains voltage 10 Power quality - what are the key factors? 10 Technical solutions for the reliable supply of good power 11 How good is good...

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How to secure the quality of your mains supply-4

EMC-compliant configuration as standard 34 Reliable harmonic mitigation 35 Take advantage of the proven benefits of AHF filters: 35 Mitigate harmonics, improve power quality and enhance system availability 36 Stand-alone or in combination with VLT® frequency converters 36 Specification of achievable THDi* 36 Enclosure protection rating 36 Lower harmonic emissions and higher power quality 38 Cooling via rear panel cooling duct 38 Enclosure 38 Available VLT® platforms 38 Helps achieve standards compliance 38 VLT® AutomationDrive, HVAC Drive and AQUA Drive with reduced...

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How to secure the quality of your mains supply-5

Rising energy prices are forcing customers to use energy efficiently, leading to a broad spectrum of solutions to reduce energy consumption. Perhaps the best known example is energy-efficient lamps, which are now widely used in both household and commercial areas. In addition, speed control of motors using frequency converters has become common practice in building automation and industrial production, since this helps to drastically reduce energy consumption in the vast majority of cases. But just like power electronics in televisions, computers, switching power supplies and the like, they also...

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How to secure the quality of your mains supply-6

RFI suppression Radioactivity stSS. Immunity Electrical devices and their influence on the environment Every electrical device produces electrical and magnetic fields that affect its immediate environment to a greater or lesser extent. The magnitude and effect of these factors depend on the power and construction of the device. In electrical machines and systems, interactions between electrical or electronic components can impair or prevent reliable, trouble-free operation. For this reason it is important for plant operators, designers and plant engineers to understand the mechanisms of these interactions....

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How to secure the quality of your mains supply-7

Distinguishing between conducted and radiated emissions Basic principle of interference effects There is always an interaction between several systems. In this regard, specialists distinguish between the interference source and the interference sink, or in other words, the device that causes interference and the device that suffers interference. Interference can be caused by any sort of electrical or magnetic quantity that causes an undesirable effect. This may take the form of mains harmonics, electrostatic discharges, rapid voltage variations, high-frequency interference voltages or interference...

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How to secure the quality of your mains supply-8

The operating site is decisive First and second environment Special environments In these environments the user can decide on the environmental classification of the plant. The prerequisites are an own mediumvoltage transformer supply and a clear demarcation relative to other environments. Within the operator’s environment, the operator is directly responsible for the electromagnetic compatibility measures necessary to ensure the trouble-free operation of all devices. Some examples are the building services areas of shopping centres, supermarkets, gas filling stations, office buildings and warehouses....

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How to secure the quality of your mains supply-9

Radio frequency interference Frequency converters use rectangular voltage pulses with variable width to generate variable-frequency rotating fields at corresponding motor voltages. The steep pulse edges contain high-frequency components. These components are radiated by the motor cable and the frequency converter and conducted to the mains via the supply cable. To reduce the effect of this interference on the mains feed, manufacturers use radio frequency interference suppression filters (also known as RFI filters or mains filters). They serve to protect the device against high-frequency conducted...

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How to secure the quality of your mains supply-10

Electrical energy is now the most important resource for households, industry and commerce. But it is an unusual one: it must be constantly available, it can hardly be stored, and QC before use is practically impossible. On top of that, it is generated at some distance from the point of use, and fed into the grid together with the output from a large number of other generators. The energy reaches users via several transformers and many kilometres of overhead lines and underground cables. The network equipment belongs to a large number of different bodies, and responsibility for this equipment...

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How to secure the quality of your mains supply-11

Each of these power quality problems has a different cause. For example, a transient resulting from a blown fuse can cause problems for another customer. Harmonics can be generated by devices within an endcustomer site and distributed over the network to other users. The electricity companies take the position that customers with critical requirements on power supply quality must take the effort and cost of power quality assurance themselves, rather than guaranteeing all customers very high availability everywhere and at all times. Ensuring the supply of power at all times under all conditions...

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How to secure the quality of your mains supply-12

Problems with harmonics almost always fall under the responsibility of the user. They result from non-linear input currents in electrical loads. As a result of the mains impedance, the higher frequency components are superimposed on the mains voltage and can be distributed through the network. The most common causes of these non-sinusoidal input currents are rectifier and phase control circuits. These circuits are very widely used and can be found in energy-efficient lamps, computers, monitors, frequency converters, battery chargers, and other systems with power electronics. This means that interference...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.