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Clean Grid Solutions

Clean Grid Solutions
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Clean Grid Solutions

Product catalog summary
Introduction
This document by Danfoss Drives addresses the importance of securing mains supply quality and planning solutions for improved power quality. It highlights challenges from harmonic distortions due to energy-efficient devices and provides strategies for mitigation.
Understanding Electromagnetic Factors
Electromagnetic compatibility (EMC) is essential for managing mains harmonics and radio frequency interference (RFI). The document explains the impact of electrical devices on their environment through electromagnetic fields and the importance of understanding these interactions for effective planning and cost management.
Mitigation Strategies
The document discusses two primary strategies for mitigating electromagnetic interference: suppressing noise at the source and increasing device immunity. It details interference transmission paths and emphasizes the need for tailored solutions based on specific plant conditions.
Technical Solutions
Various technical solutions for improving power quality are outlined, including mains or DC link chokes, passive filters, and active filters. The document discusses the benefits and drawbacks of Active Front End (AFE) and Low Harmonic Drives (LHD), and the role of software like HCS for harmonic calculations.
Product Solutions
Danfoss offers products like VLT® frequency converters and Advanced Harmonic Filters (AHF) to mitigate harmonics and improve power quality, designed to comply with standards and enhance system availability.
Conclusion
The document concludes that no single solution exists for harmonic mitigation. Instead, a combination of strategies tailored to specific conditions is necessary to ensure compliance with standards and maintain power quality.
Classification of Environments
Electrical drive systems and components are classified according to EN 55011 and EN 61800-3 standards. The document distinguishes between residential, commercial, industrial, and special environments, each with specific characteristics and requirements.
Radio Frequency Interference
Frequency converters generate high-frequency components that can interfere with the mains feed. RFI filters are used to suppress this interference, protecting devices and reducing emissions.
Standards and Directives
Electromagnetic compatibility in installations with variable speed drives is assessed using EN 55011 and EN 61800-3 standards, which define limits for high-frequency radiated interference.
Power Quality Assessment
Ensuring power quality is challenging due to the distributed nature of the power grid. Key factors include waveform distortion, outages, voltage deviations, and transients. Customers are responsible for ensuring their power supply meets their needs.
Technical Solutions for Power Quality
Solutions include redundant systems like backup generators and UPSs. Harmonics and transients are common issues, with solutions implemented at the device level or point of common coupling.
Legal and Standardization Framework
Standards and regulations provide a legal basis for assessing mains power quality. European standards like EN 61000 and EN 50160 define limits for voltage and harmonic emissions.
Harmonics Generation and Effects
Harmonics are generated by nonlinear loads, causing distortion in the sinusoidal waveform. They can lead to issues like restricted supply capacity, increased losses, and interference with control systems.
Mitigation Solutions
Danfoss offers solutions like harmonic suppression reactors, 12-pulse input rectifiers, low harmonic drives, and active or passive harmonic filters to maintain voltage distortion within allowable limits.
Factors Affecting Harmonic Distortion
Network impedance, transformer size, and the number of nonlinear loads affect harmonic distortion. Background harmonics and phase imbalance must be considered when selecting mitigation solutions.
Application and Economic Considerations
Factors like load profiles and environmental conditions should be considered when selecting mitigation measures. The cost-effectiveness of solutions depends on power levels, operating costs, and maintenance requirements.
Compliance and Standards
Compliance with standards is crucial for maintaining power quality. Understanding network conditions and standards helps in selecting optimal solutions for harmonic mitigation.
Mitigation Techniques
Techniques include using chokes, slim DC links, rectifiers with multiple pulses, passive and active filters, and low harmonic drives. The choice depends on specific project requirements and conditions.
Active Front End (AFE) and Active Infeed Converters (AIC) Technology
AFE technology reduces harmonic current content and allows four-quadrant operation. It requires full load current sizing and ensures motor winding insulation is suitable.
Transformer Capacity Utilization and Backup Generators
Frequency converters generate harmonics that increase reactive power load. Proper design can mitigate higher harmonic distortion when switching from mains to generator feed.
Harmonic Calculations and Mitigation
HCS software simulates mains distortion and helps ensure compliance with standards. Mitigation measures include line reactors, advanced harmonic filters, and low harmonic drive converters.
Energy Efficiency and Harmonic Emissions
Energy efficiency reduces total ownership cost and CO2 emissions. Mitigating harmonics reduces network losses and energy costs.
Conclusion
There is no single best solution for harmonic mitigation. Options like active filters and low harmonic drives offer solutions but may shift issues to higher frequencies.
Introduction
Frequency converters are significant sources of harmonic emissions. To maintain a clean supply network, the fifth harmonic of the current is limited to approximately 40% THD.
Harmonic Mitigation Measures
Plant operators can reduce interference using RFI filters and line reactors. For stricter requirements, optional filters and active measures can reduce harmonic emissions.
Planning and Implementation
Mitigation measures are categorized into passive and active solutions. Proper planning and project engineering are crucial for configuring a drive system with low harmonic emissions.
Cost and Efficiency
The cost of mitigation equipment varies with power size, and system efficiency affects running expenses. Compliance with standards typically requires a total voltage distortion of THvD = 5%.
Advanced Harmonic Filters
Danfoss offers advanced harmonic filters that reduce harmonic currents and are cost-effective alternatives to complex rectifier circuits.
Active Filter Solutions
The VLT® Advanced Active Filter offers flexible harmonic mitigation, improving power quality and energy efficiency.
12-Pulse Front-End Converters
Danfoss VLT® High-Power Drives with 12-pulse front-end reduce harmonic distortion and improve power quality.
Overview of Danfoss Drives
Danfoss Drives provides VLT® and VACON® platforms for various applications, focusing on poor-quality mains supplies, harmonic mitigation, and generator-powered applications.
Specifications and Key Features
Drives have a power range of 250 kW – 2.0 MW and voltage range of 380 – 690 V. Key features include cooling systems, modular design, and harmonic mitigation components.
Solutions and Benefits
Low harmonic drives regulate mains and load conditions, ensuring compatibility with standards. Clean grid solutions reduce harmonic distortion and improve power quality.
Software Tools
Tools like MCT 10 and HCS 2.0 assist in parameter configuration, commissioning, maintenance, and harmonic calculations.
Compliance and Environmental Considerations
Drives conform to RoHS Directive, ensuring environmental compatibility.
Introduction to Danfoss Drives
Danfoss Drives is a leader in variable speed control for electric motors, offering high-quality, application-optimized products and comprehensive lifecycle services.
Product Offerings
Danfoss provides VACON® and VLT® drives for various industries, ensuring top performance and longevity in demanding environments.
Global Presence and Support
Danfoss Drives operates in over 50 countries, providing local and online support to ensure quick response times and expert assistance.
Conclusion
With a focus on innovation and customer support, Danfoss Drives is committed to driving a better tomorrow through advanced drive technologies and solutions tailored to meet industry needs.
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Catalog excerpts

Clean Grid Solutions-1

Clean Grid Solutions How to secure the quality of your mains supply. Planning and designing solutions for better power quality mains harmonic voltage distortion is the upper limit for reliable plant operation.

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Clean Grid Solutions-3

Electrical devices and their environmental impact 6 Electromagnetic factors work in both directions 6 System responsibility rests with the operator 6 Basic principle of interference effects 7 Transmission paths of interference 7 First environment: residential, commercial and light industrial areas 8 Second environment: industrial environment 8 Radio frequency interference 9 Standards and directives define limits 9 The perfect mains voltage 10 Power quality - what are the key factors? 10 Technical solutions for the reliable supply of good power 11 How good is good...

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Clean Grid Solutions-4

EMC-compliant configuration as standard 34 Reliable harmonic mitigation 35 Take advantage of the proven benefits of AHF filters: 35 Mitigate harmonics, improve power quality and enhance system availability 36 Stand-alone or in combination with VLT® frequency converters 36 Specification of achievable THDi* 36 Enclosure protection rating 36 Lower harmonic emissions and higher power quality 38 Cooling via rear panel cooling duct 38 Enclosure 38 Available VLT® platforms 38 Helps achieve standards compliance 38 VLT® AutomationDrive, HVAC Drive and AQUA Drive with reduced...

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Clean Grid Solutions-5

Rising energy prices are forcing customers to use energy efficiently, leading to a broad spectrum of solutions to reduce energy consumption. Perhaps the best known example is energy-efficient lamps, which are now widely used in both household and commercial areas. In addition, speed control of motors using frequency converters has become common practice in building automation and industrial production, since this helps to drastically reduce energy consumption in the vast majority of cases. But just like power electronics in televisions, computers, switching power supplies and the like, they also...

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Clean Grid Solutions-6

RFI suppression Radioactivity stSS. Immunity Electrical devices and their influence on the environment Every electrical device produces electrical and magnetic fields that affect its immediate environment to a greater or lesser extent. The magnitude and effect of these factors depend on the power and construction of the device. In electrical machines and systems, interactions between electrical or electronic components can impair or prevent reliable, trouble-free operation. For this reason it is important for plant operators, designers and plant engineers to understand the mechanisms of these interactions....

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Clean Grid Solutions-7

Distinguishing between conducted and radiated emissions Basic principle of interference effects There is always an interaction between several systems. In this regard, specialists distinguish between the interference source and the interference sink, or in other words, the device that causes interference and the device that suffers interference. Interference can be caused by any sort of electrical or magnetic quantity that causes an undesirable effect. This may take the form of mains harmonics, electrostatic discharges, rapid voltage variations, high-frequency interference voltages or interference...

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Clean Grid Solutions-8

The operating site is decisive First and second environment Special environments In these environments the user can decide on the environmental classification of the plant. The prerequisites are an own mediumvoltage transformer supply and a clear demarcation relative to other environments. Within the operator’s environment, the operator is directly responsible for the electromagnetic compatibility measures necessary to ensure the trouble-free operation of all devices. Some examples are the building services areas of shopping centres, supermarkets, gas filling stations, office buildings and warehouses....

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Clean Grid Solutions-9

Radio frequency interference Frequency converters use rectangular voltage pulses with variable width to generate variable-frequency rotating fields at corresponding motor voltages. The steep pulse edges contain high-frequency components. These components are radiated by the motor cable and the frequency converter and conducted to the mains via the supply cable. To reduce the effect of this interference on the mains feed, manufacturers use radio frequency interference suppression filters (also known as RFI filters or mains filters). They serve to protect the device against high-frequency conducted...

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Clean Grid Solutions-10

Electrical energy is now the most important resource for households, industry and commerce. But it is an unusual one: it must be constantly available, it can hardly be stored, and QC before use is practically impossible. On top of that, it is generated at some distance from the point of use, and fed into the grid together with the output from a large number of other generators. The energy reaches users via several transformers and many kilometres of overhead lines and underground cables. The network equipment belongs to a large number of different bodies, and responsibility for this equipment...

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Clean Grid Solutions-11

Each of these power quality problems has a different cause. For example, a transient resulting from a blown fuse can cause problems for another customer. Harmonics can be generated by devices within an endcustomer site and distributed over the network to other users. The electricity companies take the position that customers with critical requirements on power supply quality must take the effort and cost of power quality assurance themselves, rather than guaranteeing all customers very high availability everywhere and at all times. Ensuring the supply of power at all times under all conditions...

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Clean Grid Solutions-12

Problems with harmonics almost always fall under the responsibility of the user. They result from non-linear input currents in electrical loads. As a result of the mains impedance, the higher frequency components are superimposed on the mains voltage and can be distributed through the network. The most common causes of these non-sinusoidal input currents are rectifier and phase control circuits. These circuits are very widely used and can be found in energy-efficient lamps, computers, monitors, frequency converters, battery chargers, and other systems with power electronics. This means that interference...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.