D Series Gear Pumps

D Series Gear Pumps
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D Series Gear Pumps

Product catalog summary
Overview
The Series D Hydraulic Gear Pumps are designed for robust and reliable performance, capable of continuous operation at pressures up to 276 bar (4000 psi) and speeds up to 3400 rpm. They offer flexibility with various displacement options, shaft drive types, and integral valve configurations. Constructed with durable cast iron housings and steel-backed bronze journal bearings, these pumps are suitable for diverse applications.
Construction
The pumps feature a one-piece gear construction using heat-treated AISI 8620 steel for strength and precision. A pressure-balanced deflecting plate design ensures efficient operation across various pressures and temperatures, with sealing achieved through steel-backed bronze deflecting plates.
Product Features
Constructed from heavy-duty ductile iron, the pumps offer displacements from 7 to 45 cm³/rev and support various mounting options, including SAE-A and SAE-B flanges. They handle a wide range of fluid viscosities and temperatures and are compatible with mineral-based and biodegradable fluids.
Technical Specifications
The pumps are rated for a maximum pressure of 276 bar (4000 psi) and peak pressure of 303 bar (4400 psi), operating at speeds between 600 and 3400 rpm. They are available in single, double, triple, and quadruple configurations.
Order Code and Nomenclature
The order code system allows customization of pump specifications, including displacement, mounting flange, and shaft type, providing a structured way to specify the desired pump configuration.
Performance Data
The pumps exhibit high efficiency with 96% volumetric efficiency and 90% overall efficiency, designed to minimize leakage and withstand high operating pressures.
Technical Specifications
The pumps offer various port options and configurations, including side and rear porting, and feature a fixed orifice Priority Flow Divider (PFD) valve for priority functions like steering. They can be configured in tandems and multiple pump setups.
Valve Options
The pumps offer Load Sense (LS) priority valves for on-demand priority flow, with flow settings at 40 l/min and 80 l/min, and pressure settings ranging from 34 to 172 bar.
Operating Parameters
Recommended fluid velocities, inlet pressures, and speed ratings are outlined. Inlet oil velocity should not exceed 4.3 m/sec, and discharge velocity should be limited to 8 m/sec. Continuous inlet vacuum should not exceed 0.8 bar absolute.
System Specifications
Rated and peak pressures are defined, with recommendations for line sizing to minimize inlet oil velocity and vacuums.
Specifications
  • Fluids: Designed for premium hydraulic fluids with oxidation, rust, and foam inhibitors. Non-petroleum-based fluids may require special seals and hardware.
  • Temperature and Viscosity: Operate within specified temperature and viscosity limits. Minimum cold start is -30°C (-20°F), maximum continuous is 82°C (180°F), and peak intermittent is 104°C (220°F).
  • Fluid Viscosity Limits: Minimum intermittent is 10 mm²/sec, recommended range is 12 to 60 mm²/sec, and maximum cold start is 1600 mm²/sec.
System Specifications
  • Filtration: Fluid must be free of contaminants, maintaining cleanliness at ISO 4406-1999 class 22/18/13 or better.
  • Reservoir: Should provide clean fluid, dissipate heat, and remove air, with a capacity of one to three times the pump flow per minute.
  • Plug-in Drives: Acceptable with a splined shaft if concentricity is within 0.1 mm.
  • Pump Drives: Can be direct-driven or gear-driven.
Company Overview
Sauer-Danfoss is a global leader in mobile power and control systems, offering comprehensive solutions and a worldwide service network.
Products
  • Hydrostatic transmissions
  • Hydraulic power steering
  • Gear pumps and motors
  • Proportional valves
  • Electrohydraulics
  • Microcontrollers and software
See more

Catalog excerpts

D Series Gear Pumps-1

Series DHydraulic Gear PumpsTechnical Information >

 Open the catalog to page 1
D Series Gear Pumps-2

DatePageChangedRev. October 200720SF shaft - correct length is 31.8 [1.50]ACDecember 2004-Updated model code pages1 March 2004-First edition- 2007 Sauer-Danfoss. All rights reserved. >

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D Series Gear Pumps-5

CONSTRUCTION Pressure balanced deflecting plate One piece gear construction All D Series pump gear shafts are of one-piece construction. This enables the shaft to provide uniform high strength and accurate gear profile relative to the journals for smooth mesh operation. This design controls all gear tolerances, in particular total radial run-out of the gear and gear face parallelism. The integral gear shafts are constructed of heat-treated AISI 8620 steel manufactured to precise tolerances and surface finishes for maximum life and minimal leakage. This integral design eliminates the potential...

 Open the catalog to page 5
D Series Gear Pumps-6

FeaturesDescription ConstructionHeavy duty ductile iron 3-piece construction Displacements7 to 45 cm [0.43 to 2.75 in > 3 /rev]Pressure (inlet)0.8 bar absolute [6.3 in Hg] recommended, 0.6 bar abs. [12.2 in Hg vac.] cold start Pressure (outlet)276 bar [4000 psi] to 32.8 cmӳ [1.94 in > 3 /rev] Speed600 - 3400 min min > -1 (rpm)MountingSAE-A, SAE-B, Perkins engine mount and specials available upon request. Shaft (types)SAE splined, keyed, tapered, and specials available upon request. Axial / radial loadContact Sauer-Danfoss Technical Support Fluid viscosity10 mmβ/sec (cSt) [60 SUS] minimum, 1600...

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D Series Gear Pumps-8

ORDER CODE Single pumpsTandem pumps B 1 2 3 1 2 C D E F H J KA ֖ ֖ ֖ ֖ > B 1 2 3 1 2 C R S D E F H J KA ֖ ֖ ֖ ֖ ֖ > Example order code for single pumpsExample order code for tandem pumps ABCDEFHJK DE1L25SHBBN104NNN000AJANNNN ABCRSDEFHJK DE2L25SHBB10425N104NNN000AXANNNN For single pumps, R and S positions are omitted. A1: Product CodeDescription DED Series, revision level E A2: Sections CodeDescription 1Single section pump 2Dual section pump A3: Rotation CodeDescription LLeft hand (counterclockwise) RRight hand (clockwise) All available options are not shown in the model code. Please contact your...

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D Series Gear Pumps-9

ORDER CODE (continued) Single pumpsTandem pumps B 1 2 3 1 2 C D E F H J KA ֖ ֖ ֖ ֖ > B 1 2 3 1 2 C R S D E F H J KA ֖ ֖ ֖ ֖ ֖ > B1: Displacement 1 Codecm / rev [in 3 / rev] Codecmӳ / rev [in 3 / rev] 077.0 [0.43] 109.5 [0.58] 1312.6 [0.77] 1414.3 [0.87] 1717.0 [1.04] 1919.0 [1.16] 2120.5 [1.25] 2322.5 [1.37] 2525.4 [1.55] 2929.0 [1.77] 3231.8 [1.94] 3838.0 [2.32] 4141.0 [2.50] B2: Input shaft Code SCSAE 11 tooth spline, 1.50 in lengthSESAE 9 tooth spline, 1.25 in lengthSF11 tooth spline, 1.25 in length (special modified length)SHSAE 13 tooth spline, 1.62 in lengthPB22 mm (7/8 in) dia x 41 mm(1.62...

 Open the catalog to page 9
D Series Gear Pumps-10

ORDER CODE (continued) Single pumpsTandem pumps B 1 2 3 1 2 C D E F H J KA ֖ ֖ ֖ ֖ > B 1 2 3 1 2 C R S D E F H J KA ֖ ֖ ֖ ֖ ֖ > S: Rear displacement of tandem pump (omit if single pump) Codecm / rev [in 3 / rev] 077.0 [0.43] 109.5 [0.58] 1312.6 [0.77] 1414.3 [0.87] 1717.0 [1.04] 1919.0 [1.16] 2120.5 [1.25] 2322.5 [1.37] 2525.4 [1.55] 2929.0 [1.77] 3231.8 [1.94] 3838.0 [2.32] 4141.0 [2.50] D: Rear cover port options CodeLocationPort typeInlet sizeOutlet size N101RadialO-ring boss1-1/16 in7/8 in N104RadialO-ring boss1-5/16 in1-1/16 in N113RadialO-ring bossNA7/8 in N125RadialO-ring boss1-5/8 in1-1/16...

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D Series Gear Pumps-16

ORDER CODE (continued) Single pumpsTandem pumps B 1 2 3 1 2 C D E F H J KA ֖ ֖ ֖ ֖ > B 1 2 3 1 2 C R S D E F H J KA ֖ ֖ ֖ ֖ ֖ > J: Nameplate CodeDescription ANStandard nameplate (do not use with N504) BNStandard label (use with rear cover code N504) K: Special features CodeDescription NNNNo special features, standard black paint All available options are not shown in the model code. Please contact your Sauer-Danfoss representative if your application requires an option not shown in the model code. 16 520L0781 Rev AC Օ October 2007 size="-3">

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D Series Gear Pumps-31

OPERATING PARAMETERS Definitions of the D Series operating parameters appear below. Consult Sauer-Danfoss technical support for applications running outside of these parameters. Recommended fluid velocities Line sizing Inlet conditions should be reviewed to minimize inlet oil velocity and inlet vacuums. This will result in quieter system operation, reduced operating temperatures and longer pump life. To avoid pump cavitation, the maximum inlet line flow should not exceed 4.3 m/sec (14 ft/sec). Discharge velocity should be limited to 8 m/sec (18 ft/sec). > Inlet 4.3 m/sec [14 ft/sec] Discharge...

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D Series Gear Pumps-32

OPERATING PARAMETERS (continued) Fluids Catalog ratings for D series gear pumps are based on operation with a premium hydraulic fluid containing oxidation, rust, and foam inhibitors. The fluid must possess good thermal and hydrolytic stability to prevent wear, erosion, and corrosion of internal components. Consult Sauer-Danfoss technical support before using non-petroleum based (including water glycol), fire-resistant, or biodegradable fluids. The use of these fluids may require special seal materials and/or specially designed hardware.For more information on hydraulic fluid selection, see Sauer-Danfoss...

 Open the catalog to page 32
D Series Gear Pumps-33

OPERATING PARAMETERS (continued) Filtration To prevent damage to the pump, including premature wear, fluid entering the pump inlet must be free of contaminants. D series pumps require system filtration capable of maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.Sauer-Danfoss does not recommend suction line filtration. Suction line filtration can cause high inlet vacuum, which limits pump operating speed. Instead we recommend a 100 micron screen in the reservoir covering the pump inlet. This protects the pump from coarse particle ingestion.Return line filtration is the preferred...

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D Series Gear Pumps-34

PUMP DRIVES Pump drive D Series pumps can be direct-driven by tapered, straight keyed or splined drive. They are well suited for external gear or pulley drive. Gear drive for the pump can be by spur or helical gear.Contact Sauer-Danfoss technical support for all non-standard direct-driven and all gear-driven or pulley-driven applications. The figures on the next page show the information Sauer-Danfoss requires to analyze applications using a gear or pulley drive. From this information, Sauer-Danfoss determines: If the drive method is feasible Օ Optimum range of angles for driving the pump or...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.