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HONING SUPPLIES CATALOG

HONING SUPPLIES CATALOG
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HONING SUPPLIES CATALOG

Product catalog summary
About DAMEC: DAMEC is a company specializing in the design, manufacture, and sale of high-precision honing machines. Founded in 2014 by Danilo Maggioni, the company focuses on transferring skills and knowledge to its customers, emphasizing the importance of detail.
Honing Unit Selection Guide: This guide offers recommendations for selecting honing tools based on hole types, such as open holes with keyways, tandem lands, and blind holes. It advises on stone lengths relative to bore length and provides guidance on tool adjustments for optimal performance.
Spindle Types: DAMEC provides various mandrels for different materials, including options with hard, soft, or bronze shoes. These tools are customizable and coded for easy identification, with a working diameter range from 2.54 mm to 152.40 mm.
Indicative Tool Rotation Table: A table is provided with maximum RPM values for different diameter ranges to ensure optimal tool performance and longevity.
Technical Data: Detailed specifications for different mandrel types are included, covering diameter ranges, stone lengths, and total lengths. The materials used for mandrels, such as steel with soft or hardened shoes and bronze for fine finishes, are specified.
Overview: The document outlines technical specifications and guidelines for stones and tools used in material processing, focusing on fast removal and fine finishing techniques. It includes data on materials like aluminum, brass, bronze, carbide, cast iron, ceramic, glass, and various steels.
Specifications: Stone codes and roughness averages (R.A.) in millimeters and micro inches for different materials are listed, distinguishing between fast removal and fine finishing processes.
Procedures: The document describes the composition and functionality of tools like the HPT spindle, emphasizing precision and productivity, and the importance of mechanical regulation for repeatability in honing holes.
Standards and Recommendations: Values provided are approximate, and consulting technical staff for detailed information is advised. The availability of diamond sleeves in various grit types, with corresponding codes and mesh sizes, is outlined.
Tool Range: Smaller tool sizes from 2.5mm to 3.6mm are available upon request, with detailed measurements provided in both millimeters and inches.
Multi Stone Tool (MST): These tools range from 0.80mm to 2.2mm, featuring a screw for manual expansion to achieve linearity and repeatability of holes. Parameters for selecting the correct mandrel, including hole diameter, length, and surface roughness, are specified.
Manual Laps with Diamond Inserts: Describes slotted laps with a setting screw for expansion, available in various sizes with specific dimensions and abrasive types.
Surface Roughness Parameters: Definitions and conversion formulas for various roughness parameters like Ra, Rt, Rz DIN, Rz ISO, Rmax, Rp, Rpm, RMS/Rq, and Rk are provided.
Glossary of Terms: A comprehensive glossary explains terms related to honing, such as adapter, alignment bushing, altered stone, aluminum oxide, barrel shape, bellmouth, blind hole, bond, CBN, cork bond, deburring, diamond, fixturing, glazed stone, guide shoes, hardness, hard-tip stone, honing, honing length, honing stone, honing unit, loaded stone, mandrel, metal bond, overstroke, rainbow, relief, runout, silicon carbide, stacking, taper, truing sleeve, waviness, and wedge.
Hardness Conversion Table: Provides conversion between different hardness scales such as Brinell and Rockwell.
Contact Information: DAMEC S.r.l, Via della Merlata, 12 – 20014 Nerviano – Milano, Tel: +39 0331 761 399, Email: [email protected], Website: www.damec.eu
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Catalog excerpts

HONING SUPPLIES CATALOG-1

MANUALE TECNICO HONING SUPPLIES CATALOG

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HONING SUPPLIES CATALOG-2

INDICE - INDEX Tipi di Fori Types of Hole Mandrini Spindle Pietre Stones DSS Damec Single Stroke Utensile Multi-pietra Multi-Stone tool Adattatore Adapter Pinza presa pezzo Grip holding fixture Pth Portable honing tool Filtri Filters Dati tecnici Technical data Contatti Contacts

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HONING SUPPLIES CATALOG-5

DAMEC non si limita a progettare, costruire e vendere macchine utensili per la levigatura di precisione del foro. Vuole trasmettere ai propri clienti metodo e competenza: la somma delle esperienze acquisite dal fondatore, Danilo Maggioni, e trasmesse ai propri figli per continuare a credere in un sogno nato nel 2014. Continuare ad acquisire e trasmettere competenze, attraverso la costanza, il sacrificio, la determinazione e la disciplina, è un processo che non si ferma mai, anzi, come la vita, scorre naturalmente accompagnando DAMEC e i suoi clienti verso una realtà industriale in costante e...

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HONING SUPPLIES CATALOG-6

GUIDA ALLA SELEZIONE DEGLI UTENSILI HONING UNIT SELECTION GUIDE FORI PASSANTI OPEN HOLES WITH NO INTERRUPTIONS FORI CON CHIAVETTA OPEN HOLES WITH KEYWAYS OR SPLINES Selezionare un utensile con lunghezza pietra da 2/3 a 1-1/2 volte la lunghezza del foro. Se la lunghezza della pietra montata sull’utensile è eccesiva bisogna accorciare la pietra. Fori con uno scarico come questo richiedono un utensile per cave (Y). La pietra dovrebbe essere da 2/3 a 1-1/2 volte la lunghezza del foro. Non adatto per lavorazione in fori ciechi. Select a honing unit with stone length 2/3 to 1-1/2 times bore length....

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HONING SUPPLIES CATALOG-7

MANDRINI K - BL SPINDLE K - BL L’utensile con singolo abrasivo è progettato per la lavorazione dei fori sia in fase di sgrossatura che finitura. The single-stone tool is designed to reach an inner hole during the roughing and finishing process. DAMEC commercializza differenti tipologie di mandrini a seconda del materiale da lavorare, aventi guide dure, tenere o in bronzo. Per una maggiore prestazione e durata dell’utensile, la nostra azienda offre la possibilità di diamantare l’utensile e le guide per raddiopiarne la vita lavorativa. DAMEC has developed different types of mandrels depending on...

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HONING SUPPLIES CATALOG-9

Shank lenght Truing sleeve Stone lenght Stone retainer Guide Shoes BL3 / K3 Diametro: da 2.54 a 3.05 mm Diameter: from 2.54 to 3.05 mm / .100” - .120” DIAMETRO DIAMETER MANDRINO MANDREL BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT BL3 = 25.40 mm / K3 = 14.30 mm LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) BL3 = 47.6 mm / K3 = 36.5 mm S = Steel Mandrel w/ soft shoes for honing most materials./ Utensile con guide tenere. H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic,...

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HONING SUPPLIES CATALOG-10

Truing sleeve Shank lenght Stone lenght Stone retainer Guide Shoes BL4 / K4 Diametro: da 3.05 a 3.81 mm Diameter: from 3.05 to 3.81 mm / .120” - .150” DIAMETRO DIAMETER MANDRINO MANDREL BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT BL4 = 25.40 mm / K3 = 14.30 mm LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) BL4 = 47.6 mm / K4 = 36.5 mm BL5 / K5 Diametro: da 3.81 a 4.70 mm Diameter: from 3.81 to 4.70 mm / .150” - .185”...

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HONING SUPPLIES CATALOG-11

Truing sleeve Shank lenght Stone lenght Guide Shoes Stone retainer BL6 / L6 Diametro: da 4.70 a 6.22 mm Diameter: from 4.70 to 6.22 mm / .185” - .245” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) K6 / JK6 Diametro: da 4.70 a 6.22 mm Diameter: from 4.70 to 6.22 mm / .185” - .245” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT...

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HONING SUPPLIES CATALOG-12

Truing sleeve Shank lenght Stone lenght Guide Shoes Stone retainer BL8 / L8 Diametro: da 6.22 a 7.82 mm Diameter: from 6.22 to 7.82 mm / .245” - .308” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) K8 / JK8 Diametro: da 6.22 a 7.82 mm Diameter: from 6.22 to 7.82 mm / .245” - .308” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT...

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HONING SUPPLIES CATALOG-13

Truing sleeve Shank lenght Stone lenght Guide Shoes Stone retainer BL10 / L10 Diametro: da 7.82 a 9.40 mm Diameter: from 7.82 to 9.40 mm / .308” - .370” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) K10 / JK10 Diametro: da 7.82 a 9.40 mm Diameter: from 7.82 to 9.40 mm / .308” - .370” DIAMETRO DIAMETER BOCCOLA DI J-K10 MANDRINO RAGGIATURA MANDREL J-K10 TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT...

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HONING SUPPLIES CATALOG-14

Truing sleeve Shank lenght Stone lenght Guide Shoes Stone retainer BL12 / L12 Diametro: da 9.40 a 12.57 mm Diameter: from 9.40 to 12.57 mm / .370” - .495” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA ADATTATORE TRUING SLEEVE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) K12 / JK12 Diametro: da 9.40 a 12.57 mm Diameter: from 9.40 to 12.57 mm / .370” - .495” DIAMETRO DIAMETER K 12 MANDRINO J-K12 MANDRINO MANDREL K 12 MANDREL J-K12 BOCCOLA DI RAGGIATURA TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING...

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HONING SUPPLIES CATALOG-15

Truing sleeve Shank lenght Stone lenght Guide Shoes Stone retainer BL16 / L16 Diametro: da 12.57 a 15.72 mm Diameter: from 12.57 to 15.72 mm / .495” - .619” DIAMETRO DIAMETER BOCCOLA DI RAGGIATURA TRUING SLEEVE BOCCOLA DI ADATTATORE CENTRAGGIO ADAPTOR ALIGNMENT BUSHING LUNGHEZZA PIETRA / STONE LENGHT LUNGHEZZA UTILE / TOTAL LENGHT (SHANK + STONE) K16 / JK16 Diametro: da 12.57 a 15.72 mm Diameter: from 12.57 to 15.72 mm / .495” - .619” DIAMETRO DIAMETER BOCCOLA DI J-K10 MANDRINO RAGGIATURA MANDREL J-K10 TRUING SLEEVE ADATTATORE ADAPTOR BOCCOLA DI CENTRAGGIO ALIGNMENT BUSHING LUNGHEZZA PIETRA /...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.