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Catalog 622 ACH/ACL/ACX Air Cooled Condensers

Catalog 622 ACH/ACL/ACX Air Cooled Condensers
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Catalog 622 ACH/ACL/ACX Air Cooled Condensers

Product catalog summary
Introduction
Daikin offers three models of direct-drive, air-cooled condensers: ACH, ACL, and ACX, each available in 24 sizes. These are compatible with Daikin Model WGS screw compressors or WGZ scroll compressor chillers. The ACH model is designed for high capacity at a low cost, while the ACL and ACX models focus on efficiency and low sound levels.
Model Description
Each model has distinct features impacting cost, efficiency, and sound levels. The ACL and ACX models have 830 rpm fan motors, with ACX at 1.0 HP and ACL at 1.5 HP. The ACH model features 1140 rpm, 1.5 HP fan motors. All models come with galvanized steel cabinets, with optional painted or aluminum finishes.
Design Features and Benefits
The condensers are designed for easy installation, featuring factory-installed lifting brackets and pre-wired fan motors. They include dynamic stress-tested fan assemblies, corrosion-protected cabinets, and high-efficiency coils compatible with modern refrigerants. The patented Floating Tube Design reduces refrigerant leaks.
Discharge Pressure Control
Control options for managing discharge pressure include Standard Control, Standard Control with SpeedTrol, and Pressure Switch Control, allowing for variable fan operation based on ambient temperatures and system requirements.
Options and Performance Data
Customization options include different fan cycling control panels and variable speed drives. Performance data is provided to assist in model selection and application.
Conclusion
Daikin's air-cooled condensers offer a variety of models and configurations to meet diverse application needs, emphasizing efficiency, sound management, and ease of installation.
Overview
The document details technical specifications and operational guidelines for air-cooled condensers, focusing on fan control systems, electrical configurations, and performance data. It includes tables for fan staging, wiring circuits, and capacity data for different models.
Fan Control Systems
Various fan control options are described, including standard control with contactors, SpeedTrol for variable fan speed, and pressure switch control with or without FanTrol. The SpeedTrol system adjusts fan speed based on ambient temperature to maintain condenser pressure.
Specifications
Specifications for unit construction include perimeter base frames, cabinet materials, and coil configurations. Options for coil materials and fin density are provided, affecting capacity and maintenance frequency.
Electrical Configurations
Electrical specifications cover power supply options, disconnect switch types, and wiring configurations. Tables provide detailed electrical data for different models, including full load amperage (FLA), minimum circuit amperage (MCA), and motor overload protection device (MOPD) ratings.
Performance Data
Performance data is presented for various models, detailing capacity in MBH per degree temperature difference (TD) for different fin densities. Correction factors for altitude and refrigerant types are included, with examples of condenser selection based on calculated total heat of rejection (THR).
Selection Procedure
A step-by-step procedure is provided for selecting the appropriate condenser model based on compressor capacity, ambient conditions, and altitude. This includes calculating THR, correcting for altitude, and determining the design condenser temperature difference.
Tables and Figures
The document contains numerous tables with data on fan staging, heat of compression factors, altitude correction factors, and electrical specifications. A figure illustrates typical wiring for a twelve-fan system with fan pressure switch control.
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Catalog excerpts

Catalog 622 ACH/ACL/ACX Air Cooled Condensers-1

Air-Cooled Condensers Model ACH 014 - 225 Model ACX 014 - 225 Model ACL 014 - 225 Capacities from 130 MBH to 2225 MBH R-22, R-134a, R-407C, R-410A

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-2

Manufactured in an ISO Certified Facility Document: Issue Date: Revised Replaces: Cat 622 August 2007 March 2013 August 2012 ©2012 Daikin Applied. Illustrations and data cover the Daikin product at the time of publication and we reserve the right to make changes in design and construction at anytime without notice.

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-3

Introduction Direct Drive Condenser Series The Daikin direct-drive, air-cooled condensers are available in three different models, each with 24 sizes and numerous options. They are designed to be used with Daikin Model WGS screw compressors (R-134a) or WGZ scroll compressor chillers (R-22). Model ACH, providing low-cost, high capacity performance where sound and efficiency are not major concerns. Models ACL and ACX, providing moderate cost, excellent capacity and efficiency, coupled with low sound levels. Table 1, Model Summary FEATURE Fan Type Cabinet Venturi Cover Hinged Option Sound Level...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-4

Model Description In addition to the features described in the previous section, each model has unique features and components that determine its cost/efficiency/sound-level mix. Model ACL and ACX Two mid-line units offering a combination of excellent efficiency and sound ratings at a moderate price. Fan Motors: 830 rpm fan motors; the ACX having 1.0 HP and the ACL having 1.5 HP. Fan Blades: Both models have patented blade design providing high air flow capacity with low sound levels. The ACL has a slightly more aggressive design, moving more air for greater capacity, but with larger motors and...

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Design Features and Benefits Ease of Installation The condensers are designed to reduce the cost and time required for installation. All lifting brackets are factory installed, and the legs are designed for quick installations. Fan motors are factory wired to a control panel providing a single point for field wiring. The control panel has a through-the-door disconnect. A variety of fan cycling control panels can be factory mounted and wired to the condenser, eliminating the need for a field-mounted built-up control panel. Lifting lugs are factory mounted for easy rigging and installation. Dynamic...

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Floating Tube All condensers use a Patented Floating Tube Design (U.S. Patent No. 5,158,134) to eliminate refrigerant leaks at the tube sheets. Additional tubes are added to the condenser coil. These tubes are expanded into the aluminum fins and condenser tube sheets. These anchor tubes support the weight of the coil, but are not a part of the refrigerant circuit. The tubes in the refrigerant circuit are expanded into the fins, but “float” through oversized holes in the tube sheets. Tube sheet leaks are virtually eliminated, since the tubes which carry refrigerant never come in contact with the...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-7

Discharge Pressure Control Proper application of controls is important to a successful installation. Daikin air-cooled condensers have several control options available. System Arrangements: The fan control arrangement for WGZ and WGS chillers are shown in Table 2 and Table 3 on page 8. Condenser pressure control is accomplished by varying the total coil airflow by changing the number of operating fans and/or the speed of the “first on, last off” fan. The number of control stages is shown in the tables. The SpeedTrol™ option should be used when unit operation is expected in ambient temperatures...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-8

staging function, or some other multi-step controller or multiple pressure switches can be used. 3. Pressure Switch Control with Control Transformer (Code MH) This option provides direct control of discharge pressure through a series of factorymounted and wired pressure switches (designated as FCP-Fan Cycle Pressure Control-on the wiring diagrams). As the condenser pressure increases, more pressure switches close and start additional condenser fans. Field wiring between the compressorized product and the remote condenser is not required. A control power transformer is included for 115-volt power...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-9

Options Controls (See page 7 for details) Fan Control 1. 2. Standard control (Code NN) is contactors only SpeedTrol (Code ST), variable fan speed on “first on, last off” fan per circuit. Requires field-supplied fan cycling control on balance of fans or connection to chiller’s MicroTech II controller 3. Pressure switch control (Code MH), factory mounted and wired pressure switches to cycle fans. No speed control. No field control wiring required. 4. Pressure switch control plus FanTrol™ (Code VM), factory mounted pressure switches to cycle fans plus SpeedTrol variable speed on “first on, last...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-10

Selection Procedure The capacity for air-cooled condensers is based on Total Heat of Rejection (THR) at the condenser. Total heat of rejection is equal to net refrigeration at the evaporator (compressor capacity) plus the energy input into the refrigerant by the compressor (heat of compression). The heat of compression will vary depending on the compressor manufacturer, type of compressor and the operating conditions of the compressor. Whenever possible, obtain the heat of compression value from the compressor manufacturer for the specific conditions. If not available, the THR can be estimated...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-11

Step 4: Condenser Selection Condenser capacities for ACH condensers are located in Table 7. These capacities are given in MBH/°TD. Convert the THR from step 2 to MBH/°TD by dividing by 1,000 and the Design TD. 465,885 Btuh / 1000 / 25 = 18.6 Select Model ACH 040A S (single fan row) or ACH 040A D (dual row). The ACH 040A S will be lower in cost, the ACH 040A D will have a more compact footprint. Calculate actual TD and condensing temperature: determine the actual TD by dividing the design THR by the condenser capacity. For the ACH 040A S: Actual TD = 465.8 / 21.8 = 21.3 degrees F. Actual condensing...

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Catalog 622 ACH/ACL/ACX Air Cooled Condensers-12

Performance Data Table 7, Capacity Data for ACH, 1. For 50 Hertz applications, multiply values by 0.92.

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