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CAT 610-1 (AGSD 140-200 tons)

CAT 610-1 (AGSD 140-200 tons)
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CAT 610-1 (AGSD 140-200 tons)

Product catalog summary
Introduction
The document introduces Daikin's AGSD air-cooled screw chillers, highlighting their high quality, efficiency, and quiet operation. These chillers use R-134a refrigerant and feature advanced MicroTech II controllers for superior control and integration with building automation systems.
Customer Benefits
The chillers offer low operating costs due to high efficiency, superior motor control with solid-state starters, and quiet operation. The use of R-134a refrigerant ensures environmental safety.
Features
  • Compressor Efficiency: Zero clearance fit and advanced composite materials enhance efficiency and reliability.
  • Evaporator Design: Two-circuit direct-expansion evaporators with copper tubes ensure efficient heat exchange.
  • Condenser Coils: "W" shaped coils maximize heat transfer and reduce unit footprint.
  • Serviceability: Easy access to components and detailed fault information via the MicroTech II controller.
Specifications
The document details specifications for both packaged and remote evaporator models, highlighting differences in efficiency and component sizes.
Performance and Efficiency
Performance data, including sound and electrical data, are provided to demonstrate the chillers' efficiency and quiet operation. High efficiency models offer improved performance at a higher cost.
Installation and Application
Guidelines for installation, including piping layout and electrical connections, are provided to ensure optimal performance and reliability.
Conclusion
Daikin's AGS chillers stand out for their superior control, efficiency, quiet operation, and use of environmentally safe refrigerant, making them a valuable choice for air-cooled screw chillers.
Solid-State Starters
Daikin's AGS units feature solid-state starters that enhance compressor protection against mechanical and electrical faults. These starters offer self-diagnostics, metering, and display capabilities, including ground fault and phase/voltage protection.
Electronic Expansion Valve
The AGS air-cooled chiller uses an electronic expansion valve for efficient refrigerant flow control, improving operating efficiencies at both full and part load operations.
MicroTech II Controller
The MicroTech II controller provides a user-friendly interface and advanced control logic to optimize unit efficiency, supporting BAS communications with optional modules.
Performance and Selection Procedures
The document includes performance tables and selection procedures for standard and high-efficiency models, with guidelines for adjusting performance based on altitude, temperature drops, and glycol concentrations.
Sound Control and Installation Recommendations
To minimize sound transmission, avoid placing units beneath windows or between structures. Use isolating techniques and barrier walls to reduce sound levels.
Electrical Data and Wiring
Wiring must comply with applicable codes, and copper wire is required for all power lead terminations. Detailed tables for circuit ampacity, fuse sizes, and wiring specifications are provided.
Specifications and Standards
The document outlines specifications for various models, including lifting weights, mounting weights, and operating limits. It emphasizes the importance of proper installation and environmental considerations.
Installation Guidelines
Ensure proper concealment and service access during installation. Pit installations require careful design to avoid operational issues.
Chilled Water Systems
Design chilled water piping in accordance with ASHRAE Handbooks, ensuring proper water flow and system volume.
Compressor Specifications
The units feature multiple compressors with independent refrigerant circuits, ensuring balanced compression cycles.
Evaporator Details
The evaporator is a single pass, two circuit, direct expansion, shell-and-tube type, constructed with a carbon steel shell and seamless copper tubes.
Condenser Fans and Motors
The units have multiple direct-drive propeller fans with low tip speeds for efficiency and minimal noise.
Control Centers
The AGS screw chiller includes a microprocessor controller with Open Choices™ for integration with building automation systems.
Options and Accessories
Includes single-point power connections, high interrupt ratings, and various protective features.
Warranty
The refrigeration equipment warranty is valid for one year from the start-up date, covering replacement parts and labor for defects.
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Catalog excerpts

CAT 610-1 (AGSD 140-200 tons)-1

Air Cooled Screw Compressor Chillers Models AGS140-200D Packaged Models AGS140-210D Remote Evaporator 140-200 tons (490-703 kW) Engineered for flexibility and performance™

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CAT 610-1 (AGSD 140-200 tons)-2

Cutaway View of an AGS-170DS Chiller Typical of Models AGS 140D through AGS 210D Large Electrical Panel for Ease of Service Large Open Area Under Condensers Provides Excellent Room for Service Cir #2 Two High- Efficiency Screw Compressors Two-Circuit Direct Expansion Evaporator Filter-Driers and Other Components Readily Accessible Heavy-Duty Steel Base for Superior Strength Model Code A G S XXX D S Air-Cooled Global Product Line Screw Compressor Nominal Tons S = Standard Efficiency, Packaged Unit M = Standard Efficiency, Remote Evaporator E = High Efficiency, Packaged Unit F = High Efficiency,...

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CAT 610-1 (AGSD 140-200 tons)-3

Manufactured in an ISO Certified Facility Document: Issue Date: Revised Replaces: CAT 610-1 December 2008 August 2012 March 2012 © 2013 Daikin Applied. Illustrations and data cover the Daikin product at the time of publication and we reserve the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; LONMARK, LonTalk, LONW ORKS, and the LONMARK logo are managed, granted and used by LONMARK International under a license granted by Echelon Corporation; Compliant Scroll...

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CAT 610-1 (AGSD 140-200 tons)-4

Introduction The AGSD air-cooled, screw chillers continue Daikin’s legacy of high quality, high efficiency, latest technology and quiet operation. Our model AGS units utilize an advanced compressor design utilizing R-134a refrigerant. Superior control is provided by the innovative MicroTech II family of controllers. Interface with your building’s automation system with the Daikin Open Choices feature using factory-installed LonTalk, BACnet or Modbus communication modules. Daikin chillers continue to be the only air-cooled screw compressor chiller with superior solid state starters as standard...

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CAT 610-1 (AGSD 140-200 tons)-5

Customer Benefits Low Operating Costs – High Efficiency Operation The AGS chiller uses the Daikin screw compressor design and large condenser coil surface areas for maximum heat transfer. Large condenser fans are used to move large volumes of air across the heat exchangers. A single-pass, pure counter-flow, low refrigerant pressure drop, direct expansion evaporator provides superior performance. Superior Motor Control--Solid State Starters--Our Standard Offering Condenser Coil Direct Expansion Evaporator Daikin chillers are the ONLY units available that provide the superior motor control of solid-state...

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CAT 610-1 (AGSD 140-200 tons)-6

R-134a Refrigerant All Daikin AGS chillers use R-134a. It has no ozone depletion potential, is environmentally safe and does not have a phase-out date. MicroTech II Controls The MicroTech II unit controller provides an easy to use control environment. The control logic is designed to provide maximum efficiency, to continue operation in unusual operating conditions and provide a history of operating conditions. Perhaps the greatest benefit is Daikin’s Open Choices feature that allows easy interfacing with your BAS of choice using LONMARK, BACnet, or Modbus communications without costly gateways....

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CAT 610-1 (AGSD 140-200 tons)-7

Features Compressor Superior Efficiency • Zero clearance fit between the two gaterotors and main screw rotor virtually eliminates leakage between the high and low-pressure sides during compression. Special gaterotor material made from an advanced composite, temperature stable material makes a zero clearance design possible. The AGS air-cooled chiller is equipped with the most advanced means of refrigerant flow control available. An electronic expansion valve coupled with the MicroTech II controller's control logic provides excellent operating efficiencies at both full and part load operation....

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CAT 610-1 (AGSD 140-200 tons)-8

Excellent Serviceability • Field serviceability has not been sacrificed to meet design performance objectives. Compressors are equipped with combination discharge check and shutoff valves. Suction service valves are available as an option. • Compressors are located on the outside edges of the base allowing ready access. • The "W" shaped coil provides good headroom under the unit for inspection and service. • The MicroTech II controller gives detailed information on the causes of an alarm or fault. Standard Solid State Starters Figure 1, Solid State Starter The addition of solid-state starters...

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CAT 610-1 (AGSD 140-200 tons)-9

AHRI Certification The AHRI certification program does not include units with capacities in excess of 200 tons, remote evaporator models or applications using non-water fluids. However, rating and testing procedures follow the AHRI standard applicable to the included units. Figure 2, Piping Schematic, Packaged Unit, One Circuit Shown, with Economizer Figure 3, Piping Schematic, Packaged Unit, One Circuit Shown, without Economizer

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CAT 610-1 (AGSD 140-200 tons)-10

Controls MicroTech II Controller, the Ultimate Control System The controller provides a user-friendly environment for the operator. The control logic is designed to provide maximum efficiency, to continue proper operation in unusual operating conditions and provide a history of operating conditions. • The MicroTech II chiller controller is an advanced microprocessor-based control that maintains a precise and stable leaving chilled fluid temperature. This advanced logic means compressor cycling is minimized, reducing wear on both compressor and MicroTech II Control Panel starting components. Stand-alone...

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CAT 610-1 (AGSD 140-200 tons)-11

Keypad/Display Left Arrow Key and Red Alarm Light Key to Screen Pathway ARROW Keys (4) ENTER Key and Green Comp. Run Light Building Automation System (BAS) Interface All MicroTech II controllers are capable of BAS communications when equipped with an optional Open Choices™ factory-installed communication module. This option provides easy integration and comprehensive monitoring, control, and two-way data exchange using industry standard protocols such as LonTalk, Modbus or BACnet. Optional Open Choice Benefits • Easy to integrate into your building automation system of choice Factory-installed...

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