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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog

CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog
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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog

Product catalog summary
Introduction
The document provides comprehensive information on Daikin's Magnitude™ Magnetic Bearing Centrifugal Chillers, specifically the Model WMC, B Vintage, with capacities ranging from 145 to 400 tons and 500 to 1400 kW, using R-134a refrigerant.
Compressor Technology
The chillers feature advanced centrifugal compressors with frictionless magnetic bearings, eliminating oil use and enhancing efficiency. They include integral variable-frequency drives and high-speed direct drive technology, managed by Daikin’s MicroTech II® system.
Benefits
  • Efficiency: Achieves energy savings with a performance as low as 0.328 kW/ton.
  • Reliability: Oil-free design reduces maintenance and prevents efficiency loss over time.
  • Quiet Operation: Operates at sound levels as low as 76 dBA.
  • Environmental Responsibility: Utilizes R-134a refrigerant, which has no ozone depletion potential.
Control Features
The MicroTech II® controller offers a user-friendly interface with a touch screen, supporting integration with building automation systems via LONWORKS®, BACnet®, or Modbus®.
Design Features
Chillers are designed for low vibration and are OSHPD Pre-Approved for seismic certification in California.
Operating Costs and Maintenance
Chillers provide ultra-efficient part-load performance, potentially reducing energy costs by up to 40%. The oil-free design eliminates oil-related maintenance.
Environmental and Sound Considerations
R-134a refrigerant ensures long-term environmental compliance, and the chillers' quiet operation suits sound-sensitive environments.
Specifications and Options
Includes detailed specifications, dimensions, and customization options like refrigerant recovery units and monitors.
MicroTech Controller Overview
The document details the Daikin MicroTech controller's capabilities in optimizing chiller operations, enhancing efficiency, and ensuring reliable performance.
Specifications
The controller features a 15-inch Super VGA color monitor and touch-screen capability, controlling up to four stages of tower fans and modulating tower fan and/or bypass valve for optimal cooling tower water control.
Procedures
The controller manages chilled water and condenser water pumps, engages backup pumps, and stores up to 25 previous alarm descriptions for troubleshooting.
Features
Includes trend logging capabilities, direct control of water pumps, user-programmable compressor soft loading, chilled-water reset, demand limit control, and condenser water temperature control.
Communication Capabilities
Interfaces with BACnet, LONWORKS, or Modbus for seamless integration with building automation systems.
Design Features
Includes a variable frequency drive for improved efficiency and reduced energy costs, using HFC-134a refrigerant.
Testing and Startup
Optional certified and witness tests ensure accuracy and performance, with commissioning by Daikin Factory Service personnel or authorized technicians.
Technical Specifications and Performance Data
Focuses on efficiency, compliance with standards, and sound data, with chillers achieving IPLV as low as 0.328 kW/ton.
Compliance
Chillers comply with ASHRAE Standard 90.1 and are part of the AHRI Certification Program.
Performance Metrics
Includes capacity, power, pressure drops, and IPLV/NPLV values, with formulas for calculation.
Sound Data
Sound pressure ratings are provided for various load percentages, showing reduced sound levels as units unload.
Dimensions and Identification
Detailed dimensions and model identification codes are provided for different chiller models.
Installation and Operation Guidelines
Includes electrical specifications, wiring instructions, and recommendations for handling power factor and harmonics.
Electrical Specifications
Tables list electrical specifications for different chiller models, crucial for proper setup and safety.
Wiring Instructions
Emphasizes the use of copper wires, adherence to NEC standards, and specific wire sizes for different voltage applications.
Power Factor and Harmonics
Advises against using power factor correction capacitors due to potential electrical resonance issues.
Harmonic Filters
Recommended to limit current distortion and improve power factor.
Application Considerations
Chillers should be installed indoors or in weather-protected areas, with optimal operating temperatures from 40°F to 104°F.
Piping and Pumping
Proper support and insulation of piping are crucial, with variable speed pumping recommended for the evaporator.
Vibration and System Analysis
Flexible connectors are recommended, and the Daikin Energy Analyzer™ can help optimize system efficiency.
Retrofit and Knockdown Options
Daikin offers Type IV and Type V knockdown options for easier disassembly and reassembly during retrofits.
Specifications and Standards
Outlines specifications for water-cooled centrifugal chillers, referencing standards such as AHRI 550/590, AHRI 575, NEC, ANSI/ASHRAE 15, OSHA, ETL, and ASME Section VIII.
Submittals
Required submittals include dimensioned plans, summaries of utility requirements, control system diagrams, certified performance data, and installation and operating manuals.
Quality Assurance
The chiller manufacturer must be ISO Certified.
Delivery and Handling
Chillers are delivered fully assembled and charged with refrigerant R134a, with options for knockdown delivery.
Warranty
Covers parts and labor for defects in material or workmanship for one year from startup or 18 months from shipment.
Maintenance
Responsibilities fall on the owner, following the manufacturer's recommendations.
Products
Specifies Daikin Magnitude Model WMC/WME as the basis of design.
Testing Options
Options for certified factory performance tests or witness performance tests are available.
Options and Accessories
Includes marine water boxes, flanges, insulation options, special vessel codes, BAS interface modules, export packaging, pumpout units, refrigerant monitors, extended warranties, and seismic certification.
Electrical Options
Features multi-point power connections, high short circuit current ratings, harmonic and EMI filters, and ground fault protection.
Refrigerant Recovery Units
Details on Daikin's refrigerant recovery units, including models RRU134 and RRU570.
Refrigerant Monitors
Monitors detect halogen-based refrigerants and offer remote monitoring capabilities.
Testing and Performance
Units operating with 50-Hz power must be tested with a 50-Hz power supply.
Design Requirements
The chiller is a water-cooled, semi-hermetic, oil-free centrifugal compressor system.
System Pressure and Purge System
The system must remain above atmospheric pressure to prevent contamination.
Annual Analysis and Shell Pressurization
A 20-year oil/refrigerant analysis is required.
Performance and Acoustics
Chiller performance ratings must be adhered to, and sound pressure levels must not exceed specified limits.
Chiller Components
  • Compressors: Magnetic bearing, oil-free, semi-hermetic centrifugal compressors with digital control and variable frequency drive.
  • Evaporator and Condenser: Shell-and-tube type, ASME Code compliant.
Long Term Reliability
Oil-lubricated systems must provide energy degradation analysis and a 10-year warranty on oil system components.
Vibration Isolation and Power Connections
Neoprene vibration isolators and specified power connections are required.
Chiller Control
A microprocessor-based control system with a 15-inch touch-screen interface is required.
Protocol Implementation Conformance Statement (PICS)
A PICS must be provided with the unit submittal.
Factory Supplied VFD and Controls
Includes a high short circuit panel rating, phase loss protection, and under/over voltage protection.
Energy Saving Software Logic
Offers user-programmable compressor soft loading, chilled water reset, demand limit control, and staging options.
Optional Items
Includes export crates, pumpout units, refrigerant monitors, OSHPD certification, and IBC certification.
Installation
The installing contractor must follow manufacturer requirements and ensure the unit is fully operational.
Start-Up
Factory start-up services must be provided for at least two full working days.
Training and Warranty
Daikin offers training for all HVAC products, with warranty details available through local representatives.
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Catalog excerpts

CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-1

Magnitude™ Magnetic Bearing Centrifugal Chillers Catalog 602-2 Model WMC, B Vintage • 145 to 400 tons • 500 to 1400 kW • R-134a Engineered for flexibility and performance™

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-2

Cutaway View of Magnetic Bearing Compressor Compressor Major Running Gear Components Sensor Ring Sensor Ring

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-3

Modbus™ Applies to 60 HZ only *Unit Controllers are LONMARK certified with an optional LONWORKS communication module. Document: Original Issue Date: Revision Issue Date: Replaces: Software Version Manufactured in an ISO Certified Facility ©2013 Daikin Applied. Illustrations and data cover the Daikin product at the time of publication and we reserve the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; LONMARK, LonTalk, LONWORKS, and the LONMARK logo are managed,...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-4

The New Compressor Technology For Magnitude™ Model WME information see Catalog 604 Next Generation Centrifugal Here Today The industry’s next generation of centrifugal chillers is here today with Daikin Magnitude chillers. The new technology begins with centrifugal compressors utilizing frictionless magnetic bearings for oil-free operation, integral variable-frequency drives, and high-speed direct drive technology. The high efficiency compressor is matched with highly efficient heat exchanges to make an impressive chiller. The control system is based on Daikin’s MicroTech II family to provide...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-5

The Compressor Technology The advanced, magnetic bearing, permanent magnet synchronous motor technology used in Magnitude chillers offers many owner benefits. Figure 1, Compressor Cutaway 1. Magnetic Bearings and 2. 3. 4. 5. 6. Bearing Sensors Permanent Magnet Synchronous Motor Touchdown Bearings Shaft and Impellers Compressor Cooling VFD VFD = Ultra-Low IPLV The well-proven energy performance advantages of large central plant type variable-speed centrifugal chiller compressors now benefit mainstream, middle-market applications through the use of high-speed, centrifugal compression with integral...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-6

Exceptional Control User-Friendly Touch Screen Panel Every Magnitude chiller is provided with the userfriendly operator interface touch screen panel mounted on the moveable positioning arm for easy viewing and operation. View chiller status, clear faults and change parameters by merely touching the screen. For added convenience, the unit operating and maintenance manual is viewable on the screen and can be downloaded and printed via the USB port located in the control panel. Shrink Your Utility Costs with Ultra Efficient Part-Load Performance The Magnitude chiller Integrated Part Load Value (IPLV)...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-7

Extremely Low Vibration Levels As a result of the magnetic bearings and low inertia design, the compressor vibration levels are extremely low, minimizing vibration that could be transmitted to the structure. The unit is shipped with rubber mounting pads and spring vibration isolators are not required. enhancements not found in any other unit controller system on the market today. MicroTech controller's innovative design will help keep your chiller running efficiently . . . day in, day out, for years to come. Control Architecture The Magnitude chiller takes advantage of Daikin International’s...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-8

MicroTech II ® Control Features and Benefits FEATURE Easy integration into Building Automation System (BAS) via the exclusive Open Choice™ communication module Designer can select any BAS supplier using standard open protocols and know the MicroTech II control will interface with it. Easy to read, adjustable, 15 inch, Super VGA color touch screen operator interface Operators can observe chiller operation and easily select various data screens and change setpoints Historic trend data-downloadable Water temperatures, refrigerant pressures, and motor load plots can provide valuable information for...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-9

Figure 2, MicroTech II Home Screen The Daikin MicroTech controller can record and plot water temperatures, refrigerant pressures, and motor load in order to trend performance. These values can also be downloaded through a convenient USB port in the control panel, and exported into a spreadsheet for further evaluation and record purposes. Figure 4, Trend Logging Screen If an alarm occurs, a red button appears on the screen (a remote signal is also available). Pressing this button immediately accesses the Active Fault Screen that gives complete fault information. The problem can be fixed and the...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-10

Demand limit control. Maximum motor current draw can be set on the panel, or can be adjusted from a remote 4-20 ma or 1-5 VDC BAS signal. This feature controls maximum demand charges during high usage periods. Condenser water temperature control. Capable of four stages of tower fan control plus an optional analog control of either a three-way tower-bypass valve or variable speed tower-fan motor. Stages are controlled from condenserwater temperature. The three-way valve can be controlled to a different water temperature or track the current tower stage. This allows optimum chilled water plant...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-11

Figure 5, Sample System Architecture Table 1, Typical Data Point Availability Typical Data Points (W = Write, R = Read) 1 Capacity Limit Output Capacity Limit Setpoint Chiller Enable Chiller Limited Chiller Local/Remote Chiller Mode Output Chiller Mode Setpoint Chiller On/Off Chiller Status Compressor Discharge Temp Compressor Percent RLA Compressor Run Hours Compressor Select Compressor Starts Cond EWT Cond Flow Switch Status Cond LWT Cond Pump Run Hours Cond Refrigerant Pressure Cond Sat. Refrigerant Temp Cond Water Pump Status Evap EWT Evap Flow Switch Status Evap LWT for Unit Evap LWT for...

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CAT 602-2, WMC-B, Magnitude Magnetic Bearing Chiller Catalog-12

Unit Design Features Variable Frequency Drive Efficiency: The standard variable frequency drive is a technology that has been used for decades to control motor speed on a wide variety of motordrive applications. When applied to centrifugal compressor motors, significant gains in part load performance can be realized. The improvement in efficiency and reduction of annual energy cost is maximized when there are long periods of part load operation, combined with low compressor lift (lower condenser water temperatures). The attributes of VFD and the compressor technology produces one of the industry's...

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