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CAT 413-4 Steam Coils

CAT 413-4 Steam Coils
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CAT 413-4 Steam Coils

Product catalog summary
Overview: The document provides comprehensive information on Daikin's steam coils, specifically the HI-F5, HI-F8, and E-F5 types, covering specifications, design features, and selection guidelines for various applications.
Specifications: Daikin steam coils comply with ARI Standard 410, ensuring adherence to forced circulation air cooling and heating standards. They are available in multiple configurations, including different fin spacings, row numbers, and circuiting combinations. The document emphasizes selecting the appropriate coil size to handle total CFM at acceptable face velocities, typically ranging from 600 to 700 FPM.
Design Features: The HI-F design enhances heat transfer efficiency through a rippled-corrugated design, while the E-F design focuses on energy efficiency by minimizing air pressure drop. Both designs aim to improve performance and reduce operational costs.
Steam Circuiting Arrangements: Various steam circuiting arrangements are described, including general-purpose 5SA and high-pressure 5HA coils, as well as jet tube distributing coils like 5JA, 8JA, 5GA, and 8GA, catering to different heating applications with features like freeze resistance and efficient condensate removal.
General Specifications: The primary surface consists of seamless copper tubes, and the secondary surface features rippled-corrugated aluminum fins. Headers are made from heavy seamless copper tubing, designed to withstand high pressures and temperatures.
Coil Selection Considerations: Key factors include entering and leaving air temperatures, operating steam pressures, and the specific application environment. The document advises on choosing the right coil type to prevent issues like freeze-up and control problems.
Additional Features: Highlights include patented fin designs, staggered tube arrangements for enhanced performance, and a free-floating core design to accommodate thermal expansion without causing wear.
Procedures: Detailed procedures for coil selection using the TR/ITD method and the Base Temperature Rise method are provided, including steps to determine temperature rise, steam conversion factor, condensate loading factor, and final coil selection.
Norms and Recommendations: For freezing conditions, it is recommended to use coils in series airflow with a correct control system to prevent freeze-up. An additional preheat coil is advised when entering air temperatures drop below freezing.
Key Data and Calculations: Includes tables and figures for steam capacity curves, condensate loading factors, and air pressure drop, along with formulas for calculating BTUH, temperature rise, leaving air temperature, and face velocity.
Installation Requirements: Installation requirements vary, with specific coil types recommended for zoned applications to ensure uniform air temperature distribution. Custom solutions may be necessary for special applications.
Dimensional Data: Provides dimensional data for various coil types, including tube centers, construction types, and connection sizes, noting that all coils are drainable and designed for horizontal airflow.
Application Recommendations: Installation recommendations include providing separate supports for coils and piping, ensuring adequate piping flexibility, and installing vacuum breakers to prevent condensate retention.
Traps and Controls: Specific trap types are recommended for low and high-pressure systems, with guidelines for trap installation and control requirements, emphasizing separate controls for each coil in series airflow arrangements.
Freezing Conditions: For entering air temperatures below 35°F, specific coil models are recommended, maintaining a 5 psi steam supply and using face and bypass dampers for control.
Engineering Guide Specifications: Detailed specifications for Daikin Applied ARI certified steam heating coils are provided, including materials, construction, and testing requirements.
Testing and Performance: Coils are tested with 315 pounds air pressure under warm water, suitable for working conditions up to 150 psig and 366°F, with high-pressure coils capable of withstanding up to 350 psig and 450°F.
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Catalog excerpts

CAT 413-4 Steam Coils-2

HI-F5, HI-F8 & E-F5 steam coils SelectTOOLSTM for Contractor Coils Daikin Applied offers an unmatched variety of standard fin spacings, row and circuiting combinations. For optimum coil selection, Daikin Applied's SelectTOOLSTM for Contractor Coils selection pro-gram makes it easy to select the most economical standard or special application coil to meet your job requirements. Contact your local Daikin Applied representative for a coil selection that meets the most exacting specification. Daikin steam coils are certified in accordance with the forced circulation air cooling and air heating coil...

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CAT 413-4 Steam Coils-3

A pioneer in corrugated fin development HI-F Means High Efficiency A principal factor governing fin heat transfer efficiency is the boundary layer film of air adhering to any fin surface. This boundary layer insulates the fin, severely reducing the rate of heat exchange. The advanced rippled-corrugated HI-F design creates a state of continuous turbulence which effectively reduces the boundary layer formation. The exclusive rippled edge instantly deflects the incoming air to create initial turbulence. A succession of corrugations across the fin depth, in conjunction with the staggered tubes, increases...

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CAT 413-4 Steam Coils-4

Standard availability chart STEAM (SINGLE TUBE) COIL TYPE COIL MODEL STEAM (DISTRIBUTING TUBE) 5JA SERPENTINE CIRCUIT ROWS CONNECTION LOCATION Does not apply 1 Same End FINNED LENGTH 1-1/2" INCREMENT STANDARD MAT'L MAXIMUM STD. OPERATING LIMITS ADMIRALTY BRASS * Requires 6 fins per inch or more. Flexibility Along with the standard offerings, optional materials and special configurations are provided to meet many different specifications. Extra long finned lengths, intermediate tube supports, along with a wide variety of tube wall and fin thicknesses are available. Casings can be constructed of...

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CAT 413-4 Steam Coils-5

Design features PATENTED FIN DESIGNS The HI-F and E-F fin surfaces give the flexibility needed to perform at optimum efficiency. Seamless drawn copper tubes are mechanically expanded into full drawn, die-formed fin collars to provide positive metal-to-metal contact for high heat transfer efficiency and long coil life. PITCHED IN THE CASING The specially designed casing automatically provides the proper pitch for positive condensate removal resulting in reduced installation and expense. Supply and return connections are properly sized for each coil to assure optimal distribution and proper condensate...

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CAT 413-4 Steam Coils-6

Steam circuiting arrangements Select Hl-F5, E-F5 and HI-F8 steam coils from three different circuiting arrangements: the general purpose 5SA coil, and two jet tube steam distributing styles-5JA, 8JA and 8RA coils-intended for both general and special purpose heating. While each of these arrangements has been carefully designed to serve a particular area in steam coil application, sufficient similarities are present in design and performance to render them interchangeable in many cases. Optimal fin design provides a high performing heat transfer surface while a host of exclusive features provide...

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CAT 413-4 Steam Coils-7

PRIMARY SURFACE 5/8” O.D. and 1” O.D. round seamless copper tubes. Cupro-nickel tubes are used for high pressure construction. Tubes are mechanically expanded to provide a continuous compression bond to the fins. BRAZING All core joints are brazed with copper brazing alloys. Headers have intruded tube holes which provide maximum brazing surface and ensure lasting strength. 2. SECONDARY SURFACE HI-F5, E-F5 and HI-F8 rippled-corrugated aluminum dieformed plate type fins. Fin collars are full drawn to provide accurate control of fin spacing and maximum contact with tubes. 8. CASINGS Die-formed heavy-gauge...

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CAT 413-4 Steam Coils-8

Coil selection considerations Because we offer a wide variety of steam coil types, materials and fin spacings, you can obtain a very accurate selection. To obtain proper selection of each coil, the following variables should be considered. ENTERING AIR TEMPERATURE Two basic types of steam coils are offered - the single tube steam coil and the jet distributing tube steam coil. The single tube steam coil, type 5SA, is generally more economical when applied in an above freezing environment. When the entering air is near or below freezing, the jet distributing tube steam coils, types 5JA or 8JA,...

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CAT 413-4 Steam Coils-9

TR/ITD METHOD: 1. Determine TR/ITD: TR = Lvg. Air - Ent.Air = 1,830,000 1.09 x 24,000 BASE TEMPERATURE RISE METHOD: ITD = Sat. Steam Temp. - Ent. Air Temp. Sat. Steam Temp. = 239.4 (Table 2, page 16) TR/ITD = 2. Initial Selection Enter Figure 3 at 800 FPM to determine which coil meets or exceeds a TR/ITD of 0.281. A 5SA1001C coil has a TR/lTD of 0.292. 3. Determine Condensate Loading Factor (FL) Condensate Loading = 1. Determine Air Temperature Rise TR = BTUH = 1,830,000 1.09 x CFM 1.09 x 24,000 2. Determine Steam Conversion Factor (F S) F S = 1.098 (Table 1, page 16) 3. Determine Condensate...

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CAT 413-4 Steam Coils-10

Conversion of air volume to standard air Figure 1. Temperature Conversion Factor When the specified air volume (CFM) is given at any temperature other than 70°F or any altitude other than sea level, these charts should be used for correction before using the capacity and pressure drop tables which are based on CFM at standard air conditions. TEMPERATURE CONVERSION FACTOR - FT The CFM of standard air should be used to determine face velocity through the coil, which in turn is used to determine heat transfer values, and the air pressure drop through the coil. The air pressure drop value taken from...

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CAT 413-4 Steam Coils-11

Capacity data Figure 3. Steam Capacity Curves for HI-F5 Coils - 5SA & 5HA* CAPACITY FOR ODD FIN SPACINGS MAY BE FOUND BY INTERPOLATION 900 700 1100 STANDARD AIR FACE VELOCITY, FT/MIN. * 5J/G coils may have slightly less capacity than shown. Use SelectTOOLS TM for Contractor Coils Program for optimum selection. BASE TEMPERATURE RISE (°F) AT 5 PSIG & 0°F ENTERING AIR TR/ITD AIR TEMPERATURE RISE/DEGREE TEMPERATURE DIFFERENCE BETWEEN STEAM AND ENTERING AIR

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CAT 413-4 Steam Coils-12

Figure 4. Steam Capacity Curves E-F5 Coils - 5SA & 5HA* CAPACITY FOR ODD FIN SPACINGS MAY BE FOUND BY INTERPOLATION .90 BASE TEMPERATURE RISE (°F) AT 5 PSIG & 0°F ENTERING AIR TR/ITD AIR TEMPERATURE RISE/DEGREE TEMPERATURE DIFFERENCE BETWEEN STEAM AND ENTERING AIR STANDARD AIR FACE VELOCITY, FT/MIN. * 5J/G coils may have slightly less capacity than shown. Use SelectTOOLSTM for Contractor Coils Program for optimum selection.

 Open the catalog to page 12

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