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Vartsroj_Catalogue

Vartsroj_Catalogue
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Vartsroj_Catalogue

Product catalog summary
Company Overview
Varstroj is a medium-sized manufacturing company located in Lendava, specializing in welding machines, CNC machines for plasma and flame cutting, and microprocessor-controlled machines for automatic and robotic welding. The company exports globally and holds several EU safety and quality certifications, including ISO 9001.
Welding Methods
  • TIG Welding: Suitable for high-quality welds on various metals, with specific methods for aluminum and magnesium using AC.
  • MMA Welding: Ideal for rough and dirty materials, requiring minimal preparation.
  • MIG/MAG Welding: Productive and economical, suitable for different materials with clean welds.
  • Plasma Cutting: Provides narrow and precise cuts for all metal types.
Product Offerings
  • MMA Welding Machines: VARUS and VAREX series for industrial and hobby use.
  • Inverter Welding Rectifiers: VARKO and VARIN series, portable for construction and stainless steel welding.
  • TIG Welding Machines: VARTIG series for workshops and industrial use, offering digital controls and program saving capabilities.
Technical Specifications
Detailed technical data for each machine, including welding current ranges, electrode diameters, and duty cycles, designed for various applications from hobbyist to heavy industry use.
Accessories and Spare Parts
Comprehensive support with available accessories and spare parts for each machine type.
VARTIG Welding Machines
  • Models: VARTIG 3500 digit DC and AC/DC.
  • Features: HOT START, ANTI STICKING, DC, AC, and AC/DC pulse welding with high-frequency contactless arc ignition.
  • Technical Specifications: Operates on 3~400 V with a welding current range of 4-300 A. Duty cycles vary with 40% at 300 A for TIG DC and 200 A for MMA.
  • Functions: AC-WAVE, parameter adjustments, pulse welding, and program saving capabilities.
TIG Torches
  • Generations: PVT-P7, PVT-20, DIGIT, and VARIN.
  • Specifications: Various models with different lengths and current capacities, some requiring special adapters.
  • Cooling Options: Air-cooled (G) and water-cooled (W) versions.
VARMIG Welding Machines
  • Models: VARMIG 1700, 1805, 160/180 Supermig, and others.
  • Applications: Suitable for workshops, light industry, and heavy industry. Capable of MIG/MAG welding with shielding gas.
  • Technical Specifications: Operates on 1~230 V or 3~400 V with varying welding current ranges. Duty cycles and wire diameters specified for each model.
  • Features: Supports flux-cored wire, spot welding, and interval welding.
Accessories and Spare Parts
  • Components: Torch caps, isolators, collets, ceramic nozzles, and gas rectifiers.
  • Ordering Codes: Specific ordering codes for easy identification and replacement.
Synergy Welding Machines
  • Models: VARMIG 250, 300, 350 Synergy, and others.
  • Applications: Designed for industry and heavy industry, suitable for welding construction steel, CrNi steel, and aluminium.
  • Features: Supports synergy welding, spot welding, and interval welding with MIG/MAG method.
Key Features
  • Microprocessor control for synergy working and setting of welding parameters.
  • Soft start and digital indicators for welding voltage and wire feeding speed.
  • 4 roll wire feeding drive and capability to weld using flux-cored wire.
  • Options for manual or programmed welding, interval and spot welding adjustments, and 2 or 4 stroke working modes.
Technical Specifications
  • VARMIG 250 Synergy: 15-250 A welding current, 14.8-26.5 V welding voltage, 80 kg weight.
  • VARMIG 300 Synergy: 15-300 A welding current, 15-29 V welding voltage, 93 kg weight.
  • VARMIG 350 Synergy: 15-350 A welding current, 14.8-31.5 V welding voltage, 105 kg weight.
Advanced Models
  • VARMIG 400 DG/DW Synergy and VARMIG 450/600 D44 Synergy models offer higher welding currents and additional features like portable wire feeders and extended interconnection cables.
  • VS and VPS series machines support MIG/MAG classic, MIG/MAG pulse, and MMA electrode welding, suitable for light to heavy industry applications.
Accessories and Spare Parts
  • Various torches and consumables, including air and water-cooled options with different lengths and capacities.
  • Additional equipment includes portable wire feeders, remote controls, and cooling units.
Flame Cutting Machines
  • Motor-driven cutting machines for straight and circular cuts up to 100 mm thick, with options for acetylene or propane butane gas.
  • Optomat cantilever flame cutting machines suitable for small-dimensioned sheet metal, with optical tracing and adjustable precision.
CNC Portal Cutting Machines
  • Models: VARPLAZ, VARCULT L1, L2, and S.P2N/B10.
  • Specifications: Equipped with BURNY Phantom ST numeric control, supporting plasma and flame cutting with varying maximum cutting thicknesses from 50 mm to 300 mm.
  • Standard Equipment: CNC controller, torches for selected fuel-gas, central gas diffusion with manometers, and remote flame ignition.
  • Additional Equipment: Optional features include plasma power sources, programming software, automatic tailoring modules, laser position indicators, and extraction filter systems.
  • Technical Characteristics: Vary in work width and length, with positioning speeds up to 20,000 mm/min and programming accuracy of ± 0.01 mm.
  • Torch Height Regulation Systems: Systems like PPL 150, MSX 750 MAN, CAP, and ARC provide precise control over torch clearance during cutting.
  • Controllers: CNC controllers offer advanced features such as multitasking, real-time graphic displays, and remote diagnostics.
  • Consumable Parts: Various nozzle types and order numbers for different cutting thicknesses, compatible with acetylene, propane, and natural gas.
Specifications
  • Maximum drive speed: 80mm/s
  • Load capacity: 12kg
  • Anti-dust drive protection
  • 3D collision protection for torch
IHT 3000 System
The IHT 3000 is designed for precise height guidance in plasma or flame cutting, offering three modes including a contact mode for plasma cutting, enhancing starting position accuracy and cutting quality.
Plasma Devices and Components
  • Various plasma devices like Powermax, CutFire, and HiFocus with their cutting capacities and recommended material thickness.
  • Components and consumables for devices like A-70 and D-12000 listed with order numbers.
Software for CNC Cutting Machines
ZEVS RX is a comprehensive program for CNC machines, offering features like automatic shape recognition, cost calculation, and integration with business systems.
Support Tables and Extraction Systems
VAR-ECO tables designed for efficient fume and dust extraction during cutting, with options for different material thicknesses and widths. ECO-AIR extraction devices recommended for optimal performance.
Turning Machines and Positioners
Details on various turning devices and positioners, including carrying capacities, turning speeds, and control units.
Welding Machines
Information on longitudinal and circular welding machines, including types, welding processes, and specifications for different models.
Welding Robot Systems
Highlights the benefits of welding automation with robot manipulators, emphasizing features like maximum utilization, premium quality, and low running costs.
Robot Controller AX-C Features
  • Synchronous control of up to 54 robot axes.
  • Constant TCP speed and integrated SPS.
  • Capacity to save up to 160,000 points in space and 9,999 programs.
  • External data saving options and six pre-set coordinate systems.
  • Movement interpolation and standard shift options.
Positioners
  • Rotating Positioners – V ROBO: Compact design for economic space utilization, capable of mounting on five surfaces, integrated grounding connector, and hollow axis for compressed air supply.
  • Rotating-Tilting Positioner – NV ROBO: Offers variable positioning with specific load capacities and moments of rotation and inclination.
  • Turning Positioners: Includes manual and vertical turning positioners with specific load capacities and positioning repetance.
Welding Robots
  • Various models (AX-V4, AX-V6, AX-V16, etc.) with different load capacities, axis numbers, and working areas.
  • Features include internal/external interconnection cables and specific drive power requirements.
Sensors
  • Types include touch, laser, and arc sensors, each suitable for different material thicknesses and accuracy levels.
  • Selection depends on the workpiece and welding procedure.
Welding Sources
  • Models like VPS 4000 digit and VPS 5000 digit with built-in robot interfaces.
  • Features include multifunctional displays, control panels with color displays, and simplified programming methods using pictograms.
Conclusion
The document outlines the advanced features and specifications of welding robot systems, emphasizing ease of use, flexibility, and integration capabilities for efficient welding automation.
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Catalog excerpts

Vartsroj_Catalogue-1

www.varstroj.si CATALOGUE WELDING | CUTTING

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Vartsroj_Catalogue-2

1 www.varstroj.si Welding machines Machines for thermal metal cutting Machines for robotisation and welding automation Company presentation 2 Welding method description 3 MMA welding machines 4 VAREX welding transformers 5 VARUS welding rectifiers 6 Machines for welding with coated electrode - inverter welding rectifiers 7 VARKO, VARIN 8 Machines for TIG welding 9 VARTIG 10 VARTIG 11 TIG Torch 12 Accessories, spare parts 13 Consumables and spare parts 13 Accessories, spare parts 14 Machine for MIG/MAG welding 15 VARMIG 16 VARMIG Supermig in Clasic 17 VARMIG Supermig in Clasic 18 Synergy 19 VARMIG...

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Vartsroj_Catalogue-3

www.varstroj.si 2 Varstroj is a medium sized manufacturing company with headquarters in town Lendava, located near the Hungarian, Croatian and Austrian border. Our production consists of large range of products like welding machines, CNC machines for plasma and flame cutting and microprocessor controled machines for automatic and robotic welding. We export our products to European and many other markets in the world. In past few years we have succeded to achieve many certificates regarding the EU safety regulations and electromagnetic compatibility. In accordance with our products with EU legislation...

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Vartsroj_Catalogue-4

3 www.varstroj.si TIG-DC welding with Wolframe electrode • direct current • suitable method for all metals except of aluminium and magnesium • very high quality of welds • used by most demanding welds • welder should have some more experience, pieces should be carefully prepared TIG-AC welding with Wolframe electrode • alternate current • suitable for aluminium welding, aluminium alloys and magnesium, enables high quality welds • demands precise preparations and skilled welders TIG pulse welding • special procedure by AC and DC TIG welding, suitable for highest quality welds • power input is...

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Vartsroj_Catalogue-5

www.varstroj.si 4 MMA welding machines VARUS 300 VARUS 450 VARUS 650 Suitable for INDUSTRY HEAVY INDUSTRY HEAVY INDUSTRY MMA (REO) Rutile Basic electrode Brasing Welding current in Amps 5 - 300 DC 5 - 450 DC 5 - 650 DC Electrode thickness in mm 1,5 - 6,0 1,5 - 8,0 1,5 - 8,0 Portable, compact welding transformers VAREX are used for welding with coated electrod of rutile consistence. Area of usage is wide, but they are specialy intended for maintenance and repair welding. VAREX machines are irreplaceable in every workshop. Thyristor rectifiers VARUS are welding machines of higher amperage and enable...

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Vartsroj_Catalogue-6

5 www.varstroj.si VAREX welding transformers Technical data welding source Mains connection Welding current Fuse slow Welding current regulation Welding electrode diameter Weight Dimensions A x B x C (mm) Ordering code VAREX 152 1~230V / 50Hz 40 - 140 A 16 A 4 steps 1,5 - 3,25 mm 13 kg 405 x 265 x 280 694348 VAREX 162 1~230V / 50Hz 45 - 140 A 16 A no step 1,5 - 3,25 mm 19 kg 405 x 265 x 280 699278 Technical data welding source Mains connection Welding current Fuse slow Welding current regulation Welding electrode diameter Weight Dimensions A x B x C (mm) Ordering code VAREX 160 1~230 V 2~400...

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Vartsroj_Catalogue-7

www.varstroj.si 6 VARUS welding rectifiers Technical data welding source Mains connection Max. power consumption Fuse slow Open circuit voltage Welding current Welding current regulation Duty cycle 35% 60% 100% VARUS 300 3~400 / 50 Hz 8,9 kVA 20 A 75 V 5 - 300 A no step 300 A 230 A 180 A VARUS 450 3~400 / 50 Hz 18,5 kVA 50 A 75V 5 - 450 A no step 450 A 340 A 260 A VARUS 650 3~400 / 50 Hz 26,0 kVA 63 A 75V 5 - 650 A no step 650 A 490 A 380 A Technical data welding source Welding electrode diameter Mechanical protection Source cooling Weight Dimensions A x B x C (mm) Ordering code VARUS 300 1,5...

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Vartsroj_Catalogue-8

7 www.varstroj.si Machines for welding with coated electrode - inverter welding rectifiers VARKO 1305 VARKO 1405 VARIN 1505 VARIN 1705 TIG VARIN 1905 VARIN 2000 CEL TIG VARIN 3000 Suitable for HOBBY / WORKSHOPS WORKSHOPS / LIGHT INDUSTRY WORKSHOPS / LIGHT INDUSTRY WORKSHOPS / LIGHT INDUSTRY WORKSHOPS / LIGHT INDUSTRY Rutile electrode Basic electrode TIG DC • Good • Good • Good • Good Welding current in Amps 5 - 140 DC 5 - 165 DC 5 - 200 DC 5 - 200 DC 5 - 320 DC Electrode thickness in mm 1,5 - 3,25 1,5 - 4,0 1,5 - 4,0 1,5 - 4,0 1,5 - 6,0 Welding inverters Varko are portable welding machines which...

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Vartsroj_Catalogue-9

www.varstroj.si 8 VARKO, VARIN Technical data welding source Mains connection Welding current Fuse slow Duty cycle Welding electrode diameter Weight Dimensions A x B x C (mm) Ordering code 20% 60% 100% VARKO 1305 230V / 50Hz 5 - 115 A 16 A 115 A 65 A 50 A 1,5-3,25 mm 5 kg 330 x 135 x 270 601214 VARKO 1405 230V / 50Hz 5 - 140 A 16 A 140 A 90 A 70 A 1,5-3,25 mm 5,5 kg 330 x 135 x 270 600745 VARIN 2000 CEL VARIN 2000 CEL TIG* VARIN 1505 230 V DC 230 V DC VARIN 1705 VARIN 1705 TIG* VARKO 1305 VARKO 1405 Technical data welding source Mains connection Open circuit voltage Fuse slow Welding current...

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Vartsroj_Catalogue-10

9 www.varstroj.si VARTIG 3500 digit DC VARTIG 3500 digit AC/ DC Suitable for HIGHLY PRETENTIOUS PROCEDURES HIGHLY PRETENTIOUS PROCEDURES MMA (REO) TIG DC TIG DC-P TIG AC TIG AC-P TIG AC/DC Welding current in Amps TIG DC 4 - 300 4 - 300 TIG AC/ DC 10 - 300 TIG AC 10 - 300 MMA (REO) DC 10 - 250 10 - 250 Machines for TIG welding VARTIG 1705 DC VARTIG 2005 DC VARTIG 2005 AC/DC Suitable for WORKSHOPS WORKSHOPS / LIGHT INDUSTRY WORKSHOPS / LIGHT INDUSTRY MMA (REO) TIG DC TIG DC-P TIG AC TIG AC pulse Welding current in Amps TIG DC 4 - 160 5 - 200 5 - 170 TIG AC/ DC 5 - 200 MMA (REO) DC 5 - 200 5 - 160...

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Vartsroj_Catalogue-11

www.varstroj.si 10 Technical data welding source Mains connection Fuse slow Welding current Welding voltage MMA (REO)/TIG Duty cycle TIG Duty cycle MMA (REO) TIG DC MMA (REO) 25% 100% 25% 100% VARTIG 1705 DC (G) 1~230 V / 50 Hz 16 A 4 - 160 A 4 - 140 A 20,2 - 26 V / 10,2 - 16,4 V 160 A 100 A 140 A 70 A VARTIG 2005 DC (G) 1~230 V / 50 Hz 16 A 5 - 200 A 5 - 160 A 21 - 26 V / 10,2 - 18 V / 150 A / / Technical data welding source Weight Welding electrode diameter MMA (REO) Dimensions A x B x C (mm) Ordering code Torch type Torch ordering code VARTIG 1705 DC (G) 7 kg 1,5 - 3,25 mm 330 x 135 x 270...

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