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CATALOGUE Cutting machines

CATALOGUE Cutting machines
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CATALOGUE Cutting machines

Product catalog summary
Introduction to Thermal Cutting
Thermal metal cutting utilizes concentrated heat energy for material separation, with methods including flame, plasma, and laser cutting. Each method is suited for different material thicknesses: flame cutting for thicker materials, plasma for conductive metals, and laser for precise cutting of thin materials. Standards EN 9013 and EN 28 206 ensure cutting quality and machine accuracy.
Cutting Machines Range
  • CNC Portal Cutting Machine VARPLAZ: Offers precise plasma cutting with user-friendly CNC controls and high positioning speed, including programming software and extraction systems.
  • CNC Portal Cutting Machine VARCUT L1: Designed for precise flame cutting with optional extensions and supports various plasma sources.
  • CNC Portal Cutting Machine VARCUT L2: Features dual-side drive for flame and plasma cutting with advanced CNC control.
  • CNC Portal Cutting Machine VARCUT L2 with Positioner: Includes a positioning unit for tube cutting, enhancing versatility.
  • CNC Portal Cutting Machine VARCUT S.P2N/B10: Suitable for heavy industry, providing robust plasma and flame cutting.
CNC Control Units and Torch Height Regulation
Details various CNC control units and torch height regulation systems, emphasizing precision and adaptability.
Plasma and Gas Cutting Devices
Outlines different devices with specific capabilities and suitable gas mixtures for optimal performance.
Software and Support Systems
Includes software solutions for CNC machines to enhance efficiency, with support tables and extraction systems for a clean working environment.
Specifications
Outlines specifications of CNC-controlled cutting machines, featuring AC servo motors, precise height guidance systems, and automatic dust extraction.
Control Units
Machines are controlled by units like BURNY 10 LCD Plus and Hypertherm EDGE Pro, offering advanced functionalities such as real-time monitoring and CAD file import.
Plasma Equipment
Recommends plasma sources like Powermax 85 and HiFocus 161i, detailing cutting thickness capabilities and compatible gases.
Laser Cutting Systems
VARLAS CNC portal cutting machine uses a fiber laser with advantages over CO2 lasers, including better efficiency and lower power consumption.
Torch Height Control Systems
Includes systems like M 4000 ARC for plasma cutting, providing collision protection and precise height adjustments.
Additional Equipment
Mentions programming software, automatic nesting modules, and extraction filter systems, highlighting advanced plasma process control.
Technical Characteristics
Provides technical details for machine models, including dimensions, drive versions, and advantages of fiber lasers.
Overview of Plasma Cutting Systems
Focuses on torch height regulation and cutting precision, describing systems like M 4000 CAP and ArcGlide THC.
Plasma Cutting Devices
Lists devices like Powermax and HiFocus, detailing technical characteristics and applicable materials.
Technologies
Discusses advanced technologies like Contour Cut and True Hole, enhancing cutting quality and efficiency.
Conclusion
Emphasizes precision, efficiency, and adaptability of plasma cutting systems, highlighting advanced control systems and tailored gas mixtures.
True Hole Technology
Designed for cutting non-alloy steel using HPRXD plasma systems, involving specific parameters for material thickness and type.
Gas Console Options
Discusses manual and auto gas consoles, necessary for True Hole technology.
LongLife Technology
Extends consumable life by controlling current and gas flow, maintaining cutting quality and reducing costs.
Software for CNC Cutting Machines
Describes ZEUS RX software, supporting graphic programming and integration with business systems.
Support Tables
VAR-ECO tables designed for cutting above water, with features for optimal fume and dust extraction.
Extraction-Filter Devices
ECO-AIR devices for fume extraction, offering flexibility and efficiency in metal cutting environments.
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Catalog excerpts

CATALOGUE Cutting machines-3

Index Introduction to thermal cutting Cutting machines range CNC portal cutting machine VARPLAZ CNC portal cutting machine VARCUT L1 CNC portal cutting machine VARCUT L2 CNC portal cutting machine VARCUT L2 with positioner CNC portal cutting machine VARCUT S.P2N/B10 CNC portal cutting machine for laser cutting VARLAS Torch height regulation systems Air plasma cutting devices Gas plasma cutting devices Software for CNC cutting machines Support tables VAR – ECO with segment extraction system ECO – AIR extraction – filter devices

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CATALOGUE Cutting machines-4

Introduction to thermal cutting Thermal metal cutting Thermal metal cutting is using a concentrated heat energy for separation. The main thermal metal cutting procedures are as follows: · Flame (autogenous) cutting, at which the heat energy is produced from an oxygen flame and a burning gas (acetylene, propane or NG) flame. It is the oldest procedure (used in industry since 1908) appropriate only for cutting sheet metals from at thickness of 5 to 300 (600) mm, depending from the torch implemented. · Plasma cutting, at which the heat energy source is the plasma arc. It is used in industry since...

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CATALOGUE Cutting machines-5

Cutting machine range CNC portal cutting machine VARPLAZ Precise plasma cutting with the recommended HPR or HiFocus plasma equipment The longitudinal and lateral supply (electricity, control and gas line) is in the protective cable duct Burny Phantom ST or Burny XL CNC control unit with a LCD ’’Touch Screen’’ monitor Programming in a friendly environment in the chosen language Easy import of various CAD files Positioning and running with AC servo motors reliability Positioning speed up to 25 m/min Programmed torch height control with arc voltage - ARC system Dust and smoke extraction by the automatic...

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CATALOGUE Cutting machines-6

Cutting machine range Technical characteristics CNC control unit Work width – A Machine width – B Work length – C Machine length - D Cutting heads Cutting thickness Drive version Max. positioning speed Programming accuracy Repeatability Torch height control version Ordering code With arc voltage – with touching – with or without touching VARPLAZ 2040 VARPLAZ 2060 Phantom ST 1.500 mm 2.000 mm 2.000 mm 2.300 mm 2.800 mm 2.800 mm 3.000 mm 4.000 mm 6.000 mm 4.250 mm 5.250 mm 7.250 mm 1xplasma ( plasma is chosen according to the material type and thickness ) Depending on the used plasma device AC...

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CATALOGUE Cutting machines-7

Cutting machine range CNC portal cutting machine VARCUT L1 Precise flame cutting Single side longitudinal portal drive Burny Phantom or Hypertherm Micro EDGE CNC control unit with a LCD ’’Touch Screen’’ monitor Programming in a friendly environment in the chosen language Easy import of various CAD files Positioning and running with AC servo motors reliability Positioning speed up to 6 m/min Central gas diffusion with manometers A valve for automatic punching Remote flame ignition Additional equipment: · Programming software ZEVS RX Basic or ZEVS RX Pro · Automatic nesting module ZEVS · Double...

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CATALOGUE Cutting machines-8

Cutting machine range Torch height control options: Flame torch manual control system. Simple flame torch height control system with contactless sensors. Precise torch height control system with Precise torch height control system with Collison protection Collison protection

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CATALOGUE Cutting machines-9

Cutting machine range CNC portal cutting machine VARCUT L2 Precise flame and/or plasma cutting Dual side longitudinal portal drive Burny Phantom ST CNC control unit with a LCD ’’Touch Screen’’ monitor Programming in a friendly environment in the chosen language Easy import of various CAD files Positioning and running with AC servo motors reliability Positioning speed up to 15 m/min Central gas diffusion with manometers A valve for automatic punching Remote flame ignition Additional equipment: · Plasma power source with machine torch (see page 22 to 26) · Programming software ZEVS RX Basic or...

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CATALOGUE Cutting machines-10

Cutting machine range Technical characteristics CNC control unit Work width – A Machine width – B Work length – C Machine lengt – D Cutting heads Drive version Max. positioning speed Programming accuracy Repeatability Torch height control version Ordering code Mechanical (up to 3 mm) Manual With arc voltage – with touching - with or without touching VARCUT 2,6 L2/Ph-2,0x6,0/1(G+PL) VARCUT 3,2 L2/Ph-2,5x6,0/1(G+PL) Phantom 2.000 mm 2.500 mm 3.650 mm 4.150 mm 6.000 mm 6.000 mm 7.500 mm 7.500 mm 1xflame + 1xplasma AC servo motor Up to 15.000 mm/min ±0,01 mm ±0,1 mm M 4000 CAP (for flame cutting)...

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CATALOGUE Cutting machines-11

Cutting machine range CNC portal cutting machine VARCUT L2 with positioner · Precise plasma cutting up to 25 mm / 40 mm / 70 mm (depending on the used plasma device) and flame cutting up to 150 mm · Positioning speed up to 15 m/min · Precise height guidance for plasma cutting with arc voltage - ARC system · Capacity height guidance for flame cutting - CAP system · Phantom CNC controller with programs for 50 macros or the use of NC programs made outside of the numeric control · Positioning unit for tube cutting · Dual side longitudional drive with AC servomotors and rack · The cutting machine’s...

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CATALOGUE Cutting machines-12

Cutting machine implementations Version with the positioning unit on the base rail’s OUTER side Cutting machine dimensions Work width – A Machine width – B Work length – C Machine length - D A B Version with the positioning unit on the base rail’s INNER side Cutting machine dimensions Work width – A Machine width – B Work length – C Machine length - D Version with the positioning unit on the base rail’s outer side Version with the positioning unit on the base rail’s inner side

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CATALOGUE Cutting machines-13

Cutting machine range Positioning units Technical characteristics Angular speed Minimum tube diameter Maximum tube diameter Maximum moment The cutting thickness depends upon the cutting process used (plasma or flame). * Note: * the tube length is proportional to the length of the cutting machine’s rail

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