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Catalogue CUTTING MACHINE

Catalogue CUTTING MACHINE
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Catalogue CUTTING MACHINE

Product catalog summary
Introduction to Thermal Cutting
Thermal metal cutting utilizes concentrated heat energy for material separation, including flame, plasma, and laser cutting. Flame cutting is ideal for thicker materials, plasma cutting is effective for conductive metals with high speeds, and laser cutting is optimal for thin metals with high accuracy. Standards EN 9013 and EN 28 206 ensure cutting quality and machine accuracy.
Cutting Machines Range
The catalogue describes various CNC portal cutting machines, each with unique features:
  • CNC Portal Cutting Machine VARPLAZ: Features precise plasma cutting, Burny Phantom ST or XL CNC control, and positioning speeds up to 25 m/min.
  • CNC Portal Cutting Machine VARCUT L1: Designed for flame cutting with a single-side longitudinal drive and speeds up to 6 m/min.
  • CNC Portal Cutting Machine VARCUT L2: Dual-side drive for flame and plasma cutting, speeds up to 15 m/min, and supports additional equipment.
  • CNC Portal Cutting Machine VARCUT L2 with Positioner: Includes a positioning unit for tube cutting with high accuracy.
  • CNC Portal Cutting Machine VARCUT S.P2N/B10: Supports heavy industry with precise plasma and flame cutting.
CNC Control Units and Torch Height Regulation Systems
Various CNC control units and torch height regulation systems are available, including arc voltage control and collision protection.
Plasma and Gas Cutting Devices
Details on air and gas plasma cutting devices, recommended plasma sources, and gas mixtures for different thicknesses are provided.
Software and Support Tables
Software options include ZEVS RX Basic and Pro, with modules for automatic nesting. Support tables with segment extraction systems are available.
Extraction and Filter Devices
ECO-AIR devices ensure efficient dust and smoke removal, complementing the cutting machines.
Specifications
Key specifications include positioning speed up to 15 m/min, precise height guidance, dust and smoke extraction, and various CAD file import capabilities.
Technical Characteristics
Details include CNC control unit options, work and machine dimensions, cutting heads, drive version, and programming accuracy.
Torch Height Control Systems
Systems like MSX 750 ARC and IHT 3000 offer fast and precise height regulation with contactless sensors.
Plasma Cutting Devices
Includes models like Powermax and HiFocus, suitable for high-quality cutting with various gases.
Advanced Features
Features like Burny CAP, ACM, and Dynamic Bevel enhance process control and configuration versatility.
Overview
The document provides specifications for gas plasma cutting devices, focusing on PerCut and PB-S series, FlowControl system, and HiFocus technology.
FlowControl System
Optimizes plasma cutting by stabilizing gas mixtures and flow rates, ensuring high quality and reproducibility.
HiFocus Technology
Offers high-quality cuts with low squareness tolerances and minimal heat-affected zones for construction steel.
Software Solutions
ZEUS RX and ZEVS SL offer graphic programming, automatic nesting, and business system integration.
Support Tables
VAR-ECO tables feature segment extraction systems for optimal fume and dust extraction.
Key Technologies
LongLife and PowerPierce technologies enhance consumable life and piercing capabilities, improving efficiency.
VAR-ECO Series
Includes models for cutting sheet metal of various thicknesses, with ECO-AIR filter devices for efficient operation.
Company Information
Varstroj d.d. is a medium-sized manufacturing company producing welding and CNC machines, adhering to EU legislation and ISO 9001 standards.
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Catalog excerpts

Catalogue CUTTING MACHINE-1

www.varstroj.si CATALOGUE CUTTING MACHINES

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Catalogue CUTTING MACHINE-3

www.varstroj.si Index 1 Introduction to thermal cutting 2 Cutting machines range 3 CNC portal cutting machine VARPLAZ 3 CNC portal cutting machine VARCUT L1 5 CNC portal cutting machine VARCUT L2 7 CNC portal cutting machine VARCUT L2 with positioner 9 CNC portal cutting machine VARCUT S.P2N/B10 12 CNC control units 14 Torch height regulation systems 16 Air plasma cutting devices 19 Gas plasma cutting devices 20 Software for CNC cutting machines 24 Support tables VAR – ECO with segment extraction system 27 ECO – AIR extraction – filter devices 28 References 29 Notices 36

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Catalogue CUTTING MACHINE-4

www.varstroj.si Introduction to thermal cutting 2 Thermal metal cutting Thermal metal cutting is using a concentrated heat energy for separation. The main thermal metal cutting procedures are as follows: · Flame (autogenous) cutting, at which the heat energy is produced from an oxygen flame and a burning gas (acetylene, propane or NG) flame. It is the oldest procedure (used in industry since 1908) appropriate only for cutting sheet metals from at thickness of 5 to 300 (600) mm, depending from the torch implemented. · Plasma cutting, at which the heat energy source is the plasma arc. It is used...

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Catalogue CUTTING MACHINE-5

www.varstroj.si Cutting machine range 3 CNC portal cutting machine VARPLAZ Precise plasma cutting with the recommended plasma equipment · · Burny Phantom ST or Burny XL CNC control unit with a LCD ’’Touch Screen’’ monitor · Programming in a friendly environment in the chosen language · Easy i · Positioning and running with AC servo motors reliability · Positioning speed up to 25 m/min · Programmed torch height control with arc voltage - ARC system · Dust and smoke extraction by the automatic activation of the extracting chamber · HPR or HiFocus The longitudinal and lateral supply (electricity,...

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Catalogue CUTTING MACHINE-6

www.varstroj.si 4 Technical characteristics VARPLAZ 1530 VARPLAZ 2040 VARPLAZ 2060 CNC control unit Phantom ST / XL Work width – A 1500 mm 2000 mm 2000 mm Machine width – B 2300 mm 2800 mm 2800 mm Work length – C 3000 mm 4000 mm 6000 mm Machine length - D 4250 mm 5250 mm 7250 mm Cutting heads 1xplasma ( plasma is chosen according to the material type and thickness) Cutting thickness Depending on the used plasma device Drive version AC servo motor Max. positioning speed 25000 mm/min Programming accuracy ±0,01mm Repeatability ±0,1mm Torch height control version C1000 (for plasma cutting) Ordering...

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Catalogue CUTTING MACHINE-7

5 www.varstroj.si CNC portal cutting machine VARCUT L1 Recommended plasma equipment: Plasma source Cutting thickness (mm) Plasma gas (mixtures) Powermax 1250 0,5 – 10 (20) Air / N2 D-12000 0,5 – 25 (30) Air Precise flame cutting · Single side longitudinal portal drive · Burny Phantom · Programming in a friendly environment in the chosen language · Easy i · Positioning and running with AC servo motors reliability · Positioning speed up to 6 m/min · ·· · CNC control unit with a LCD ’’Touch Screen’’ monitor mport of various CAD files Central gas diffusion with manometers A valve for automatic punching...

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Catalogue CUTTING MACHINE-8

www.varstroj.si 6 Technical characteristics VARCUT 2,1 L1/Ph-1,5x6,0/1G VARCUT 2,1 L1/Ph-2,0x6,0/1G CNC control unit Phantom Work width – A 1500 mm 2000 mm Machine width – B 2220 mm 2720 mm Work length – C 6000 mm 6000 mm Machine lengt – D 8000 mm 8000 mm Cutting heads 1xflame (optional: acetylene, propane butane or NG) Drive version AC servo motor Max. positioning speed up to 6000 mm/min Programming accuracy ±0,01 mm Repeatability ±0,15 mm Torch height control version MSX 750 CAP (for flame cutting) Ordering code 641872 641875 Torch height control options Manual MSX 750 MAN (for flame cutting)...

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Catalogue CUTTING MACHINE-9

7 www.varstroj.si F5 = 5%H + 95%N H35 = 35%H + 65%Ar 2 2 2 Plazma source Cutting thickness (mm) Plazma gas(mixtures) Powermax 1250 0,5 – 10 (20) Air / N2 D - 12000 0,5 – 25 (30) Air HiFocus 80i 0,5 – 15 (20) Air / O2 / N2 HiFocus 160i 0,5 – 30 (50) Air / O2 / Ar / H2 / N2 HiFocus 280i 0,5 – 50 (70) Air / O2 / Ar / H2 / N2 HiFocus 360i 0,5 – 60 (80) Air / O2 / Ar / H2 / N2 FineFocus 800 PLUS 5 – 60 (80) Air / O2 / Ar / H2 / N2 HSD 130 0,5 – 25 (32) Air / O2 / N2 HPR 130XD 0,5 – 25 (38) Air / O2 / N2 / H35 / F5 HPR 260XD 0,5 – 40 (60) Air / O2 / N2 / H35 / F5 Cutting machine range CNC portal cutting...

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Catalogue CUTTING MACHINE-10

www.varstroj.si 8 B A C D Cutting machine range Technical CNC control uni tcharacteristics VARCUT 2,6 L2/Ph-2,0x6,0/1(G+PL) VARCUT 3,2 L2 /Ph-2,5x6,0/1(G+PL) Phantom ST Work width – A 2000 mm 2500 mm Machine width – B 3650 mm 4150 mm Work length – C 6000 mm 6000 mm Machine lengt – D 7500 mm 7500 mm Cutting heads 1xflame + 1xplasma Drive version AC servomotor Max. positioning speed up to 15000 mm/min Programming accuracy ±0,01 mm Repeatability ±0,1 mm Torch height control version MSX 750 CAP (for flame cutting) MSX 750 ARC (for plasma cutting) Ordering code ON REQUEST Torch height control options...

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Catalogue CUTTING MACHINE-11

9 www.varstroj.si · Precise plasma cutting up to 25 mm/40 mm/70 mm (depending on the used plasma device) and flame cutting up to 150 mm · Positioning speed up to 15 m/min · Precise height guidance for plasma cutting with arc voltage - ARC system · Capacity height guidance for flame cutting - CAP system · Phantom CNC controller with programs for 50 macros or the use of NC programs made outside of the numeric control · Positioning unit for tube cutting · Dual side longitudional drive with AC servomotors and rack · The cutting machine’s base rail has a rigid structure, which prevents transfer of...

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Catalogue CUTTING MACHINE-12

www.varstroj.si 10 Version with the positioning unit on the base rail’s inner side Version with the positioning unit on the base rail’s outer side C D Cutting machine dimensions VARCUT 2,6 L2/Ph / Cn VARCUT 3,2 L2/Ph / Cn VARCUT 3,7 L2/Ph / Cn Work width – A 2000 mm 2500 mm 3000 mm Machine width – B 3300 mm 3900 mm 4400 mm Work length – C 6000 mm 6000 mm 6000 mm Machine length - D 7200 mm 7200 mm 7200 mm B A C D B A Version with the positioning unit on the base rail’s INNER side Cutting machine dimensions VARCUT 2,6 L2/Ph / Cz VARCUT 3,2 L2/Ph / Cz VARCUT 3,7 L2/Ph / Cz Work width – A 2000 mm...

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