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Technology of DAIHATSU DE series Engine

Technology of DAIHATSU DE series Engine
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Technology of DAIHATSU DE series Engine

Product catalog summary
Overview
The document details the technical specifications and features of the DAIHATSU DE series engines, specifically models 6DE-18, 6DE-23, and 6DEM-23, designed for marine applications and compliance with IMO secondary regulations.
Development Concept and Scheme
The engines focus on environmental harmony, durability, reliability, safety, and ease of maintenance. Key features include reduced emissions, low vibration and noise, cost-effective operation, and enhanced safety measures.
Specifications
Principal particulars of each engine model are outlined, including cylinder diameter, stroke, number of cylinders, engine revolutions, output, and dimensions. Advanced combustion technology is used to meet emission standards.
Structure of Main Parts
Detailed descriptions of engine components such as the frame, crankshaft, cylinder liner, piston, and connecting rod are provided, emphasizing high performance, durability, and ease of maintenance.
Comparison with Conventional Models
The document compares the DE series engines with conventional models, highlighting improvements in size and efficiency.
Key Features
Features include high-pressure injection systems, optimized fuel injection for low sulfur fuel, and advanced turbocharging methods to enhance performance and efficiency.
Technical Specifications and Innovations
Combustion technology, durability enhancements, and vibration and noise reduction measures are detailed, including optimized fuel injection timing and high-pressure fuel injection.
Operational Cost Reduction
Emphasis is placed on low lubricating oil and fuel consumption, stress reduction in engine components, and high-efficiency turbochargers.
Specifications and Performance Enhancements
Enhancements in wear resistance, lubricating oil consumption stabilization, and improvements in durability and reliability are highlighted.
Maintenance and Cost Reduction
Maintenance intervals and life expectancy for engine components are detailed, with a focus on reducing operation costs through simple maintenance procedures.
Safety and Installation Improvements
Safety enhancements include easier installation and fire prevention measures, with an integrated engine controller for simplified operations.
Design and Quality Control
The DE-type diesel engine incorporates advanced technologies and rigorous quality control measures, ensuring reliability and durability.
Structural Components
The structure of main engine parts is described, including a monoblock frame and a forged crankshaft for enhanced rigidity.
Engine Systems
The cylinder head, intake air, and exhaust system are designed for improved efficiency and response characteristics.
Valve System
The engine features four valves per cylinder with a valve rotator, driven by a camshaft through a swing arm, pushrod, and valve arm.
Fuel Injection System
The system uses a high-pressure Bosch-type pump with a carbon-coated plunger, designed for high reliability and ease of handling.
Cooling and Turbocharging
The cooling system includes special passages for cooling components, and the turbocharger features a high-efficiency radial turbine.
Exhaust System
A pulse turbocharging method is used for improved efficiency and transient response.
Lubricating Oil Module
The lubrication system includes accessible components like the oil cooler and automatic backwash filter, with a large-capacity centrifugal filter for particle removal.
Contact Information
Head Office: Osaka, Japan; Tokyo Office: Tokyo, Japan; Moriyama Division: Shiga, Japan; Website: www.dhtd.co.jp
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Catalog excerpts

Technology of DAIHATSU DE series Engine-1

Environmentally Friendly Engines Compliant with IMO Secondary Regulations Technology of DAIHATSU DE series Engine

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Technology of DAIHATSU DE series Engine-2

Environmentally Friendly Engines We have successfully developed an environmentally friendly engine with high potential for meeting future emission regulations that are expected to become increasingly strict, such as those targeting the reduction of CO2 emissions. We have complied with the IMO emission standards by adding advanced combustion technology to the engine. Environment D-Power for the Earth Easy Maintenance Ease & Safety Environmentally Friendly Engines Compliant with IMO Secondary Regulations

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Technology of DAIHATSU DE series Engine-3

1 External View Photo of the Engine — 2 Output Range and Principal Particulars Engine Cross Sectional View: 6DE-18 • • Engine Cross Sectional View: 6DE-23 Comparison of the Outside Dimensions External View (Equipment Layout) • ■ Development Concept and Scheme- 7-1 I Earth-Friendly Environmental Harmony • 8—11 • Decreasing Exhaust Gas Emissions Hazardous Materials • Reduction of Operation Costs • Stable and Certain Engine Start • Securing the Lub.Oil Performance in the Long Life • Maintenance Intervals and Life Expectancy 7-3 I Improvement in Safety and Assurance "17-19 • Perfect Fire Prevention...

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Technology of DAIHATSU DE series Engine-4

External View Photo of the Engine I Marine Gensets Diesel Engine I Marine Propulsion Diesel Engine

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Technology of DAIHATSU DE series Engine-5

Output Range and Principal Particulars Output Range I Lineup: Marine Gensets Diesel Engine I Lineup: Marine Propulsion Diesel Engine Principal Particulars 1 Varies depending on the generator. Main engine specification dimensions extend from the crankshaft end. '(•2 The maximum width of the common baseplate mounting surface. Main engine specifications indicate the maximum width of the engine mount, '(•3 The height of the exhaust port from the common baseplate mounting surface. Main engine specifications indicate the height from the center of the crankshaft, '(•4 The height from the common baseplate...

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Technology of DAIHATSU DE series Engine-6

6DE-18:Engine Cross Sectional View Exhaust pipe •With a fire prevention type cover •Dynamic pressure exhaust pipe exhaust valves • Heat resisting steel type with a valve rotator •Exhaust valve seat ring: Water-cooling type •Composite type Crown: Alloyed steel Skirt: Ductile cast iron •Chrome plated ring •Three compression backwash filter • Marine type •Crankpin bolt: Hydraulically tightened Cylinder head •Stiffness enhancement by a thick wall structure •Combustion face cooling by a bore cooling method •Hydraulically tightened four studs Fuel injection • Block type high pressure Fuel injection...

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Technology of DAIHATSU DE series Engine-7

□ 6DE-23:Engine Cross Sectional View Cylinder head strength special cast iron •The double shelf structure •Cooling enhancement around the exhaust valve seat by effective cooling water passage • Hydraulically tightened four studs Exhaust pipe •Excellent load correspondence enabled charging method Optimized matching with turbocharger efficiency Cylinder liner •Bore cooling type: Effective cooling •The special cast iron excellent in wear resistance •With the protect ring •Optimized cooling area backwash filter filtering performance maintenance work Engine frame high stiffness •The main bearing bolts...

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Technology of DAIHATSU DE series Engine-8

Comparison of the Outside Dimensions with Conventional Models I Comparison of the Outside Dimensions with Conventional Models (8DK-20)

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Technology of DAIHATSU DE series Engine-9

DE series 6 External View (Equipment Layout) High Pressure Ratio, High Efficiency Turbocharger C.W.Thermostat Governor Air Cooler (High temp. side) C.W.Pump (High temp.) Fuel Feed Pump Fuel Filter (with Splash Prevention Cover) Wiring Rail Condition Display Air Cooler (Low temp. side) Junction Box Lub.Oil Pressure Regulator Intake Air Heating Switch Valve C.W. Pump (Low temp.) Lub.Oil Auto Backwash Filter Lub.Oil Pump Lub.Oil Bypass Filter Lub.Oil Cooler Crankcase Safety Valve with Flame Arrestor Lub.Oil Priming Pump 6

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Technology of DAIHATSU DE series Engine-10

Q Development Concept and Scheme Environmental Harmony Decreasing Exhaust Gas Emissions • Conformity with I MO NOx regulations • Compatibility to low sulfur fuel oil • Reduction of CO2 emissions with low fuel Hazardous Materials • Compliance with the "Ship Recycling Convention" • Reduction of the hazardous materials Reliability for the Long Life Reduction of Navigation Costs • Enhancing the reliability and the durability of parts and securing the longevity • Achieving the low lubricating oil consumption • Simple maintenance finished in a short time Stable and Certain Engine Start • Adoption of...

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Technology of DAIHATSU DE series Engine-11

Earth-Friendly Environmental Harmony Decreasing Exhaust Gas Emissions Technology for the conformity with IMO NOx regulations Tier 2 Reduction by 80% (Emission Control Area(ECA)) Rated Engine Speed (1/min) • Optimized fuel injection timing • High-pressure fuel injection • Specifications for the optimized combustion chamber configuration and fuel nozzle spray holes • Optimized valve timing with consideration to the start performance and the transient response characteristics • Optimized matching of the high pressure ratio and the high efficiency turbocharger NOx Emission Compliance Concept Compression...

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Technology of DAIHATSU DE series Engine-12

Q Development Concept and Scheme Earth-Friendly Environmental Harmony Decreasing Exhaust Gas Emissions I Compatibility to low sulfur fuel oil • Carbon coated plunger • Plunger oiling • Addition of lubricity improvers • Fuel feed pump for low • Engine inlet viscosity: 1. Adoption of the carbon coated plunger • Improvement in the slide performance and the wear resistance Affinity layer contacting material ■ Superb load bearing Base material mproved fatigue limit Results of durability tests under practical conditions Used for 2,000 hours Used for 5,000 hours • Able to enhance the sealing 3. Adoption...

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Technology of DAIHATSU DE series Engine-13

I Low fuel consumption and smokeless for the reduction of CO2 emissions • High Pmax • High-pressure fuel injection • High efficiency, high-pressure *-- • Combustion system matching " ' • Reduction of mechanical loss • Optimized fuel control at transient response by an electronic governor • Improvement in turbocharger response by pulse turbo charging Reduction and Management of Hazardous Materials Existing vessels Newly built vessels (Hong Kong) treaty effective The time limit to make the inventory of the vessels in operation Shipyards issue the inventories of newly built vessels 1. Compliance...

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