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SmartLoader ATL

SmartLoader ATL

SmartLoader ATL

Product catalog summary
Introduction
The Jervis B. Webb Company, a subsidiary of Daifuku Co., Ltd., has been a leader in the material handling industry since 1919. They pioneered Automatic Guided Vehicles (AGVs) in 1961 and were innovators in automatic trailer loading and unloading vehicles.
SmartLoader Overview
SmartLoader is an Automatic Storing/Retrieving Vehicle (AS/RV) designed for continuous unmanned operation in shipping and receiving. It efficiently handles loads from a palletizer to trailers, staging, or storage areas without needing trailer modifications, using LADAR scanning for precise load handling.
Environmental Benefits
  • Operates in a "lights out" environment for energy efficiency.
  • Produces no emissions, unlike fuel-operated machinery.
  • Minimizes waste by purchasing only necessary throughput.
  • Utilizes long-lasting, rechargeable, and recyclable batteries.
SmartLoader Benefits
  • Reduces costs by automating trailer loading/unloading.
  • Handles loads with pinpoint accuracy from various positions.
  • Increases production by moving two loads simultaneously.
  • Optimizes trailer space and load patterns.
  • Offers low/no maintenance battery options.
Specifications and Features
  • Available in three models: SmartLoader 3000, 5000, and 7000, with load capacities up to 7,000 lbs.
  • Vehicle speeds range from 15 to 300 fpm, adjustable for smooth operation.
  • Equipped with safety features like laser scanner bumpers and fail-safe controls.
  • Navigation options include inertial and laser guidance systems.
  • Real-time monitoring and control via the Vehicle System Manager (VSM).
Optional Features
  • On-board barcode reader.
  • High-stacking forks reaching up to 18 feet.
  • Custom load capacities.
Industry Applications
SmartLoader is suitable for industries such as food and beverage and durable goods, optimizing productivity and inventory control while reducing labor and operational costs. It is also ideal for hazardous environments.
Conclusion
SmartLoader offers a comprehensive solution for efficient and safe material handling, enhancing productivity and reducing costs across various industries.
Basic Features and Specifications
  • Wireless Ethernet for continuous, high-speed communication between SmartLoader and VSM.
  • HMI touch screen provides diagnostics, trending data, I/O controls, and help screens.
  • Fail-safe control of brakes, drives, and lift enhances safety and reliability.
  • Vehicle speeds in automatic mode range from 15 to 300 fpm, with adjustable speeds for smooth starts and stops.
  • Automatic battery charging or exchange with a duration of approximately 8-16 hours.
  • Low-power sleep mode conserves battery during idle periods.
  • Front and rear laser bumpers with multiple protection patterns.
  • Ground clearance of 4 inches (102mm).
Contact Information
Jervis B. Webb Company, 34375 W. Twelve Mile Road, Farmington Hills, MI 48331 USA. Phone: 248-553-1220, Fax: 248-553-1228, Email: [email protected], Website: www.daifukuwebb.com
Disclaimer
The information, data, and specifications are subject to change without notice and should not be used for construction purposes. Jervis B. Webb Company disclaims responsibility for damages and injuries resulting from non-Webb personnel's selection, design, installation, operation, or maintenance.
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Catalog excerpts

SmartLoader ATL-1

Go Green with SmartLoader For environmentally-conscience businesses, SmartLoader provides: • Overall energy savings – it operates in a “lights out” environment • No emissions – unlike fuel-operated machinery • No waste – you only purchase the throughput that is needed • Long-lasting rechargeable and recyclable batteries Automatic Trailer Loading / Unloading, Picking and Stacking 34375 W.Twelve Mile Road Farmington Hills, MI 48331 USA 248-553-1220 phone 248-553-1228 fax [email protected] www.daifukuwebb.com SmartLoader®, SmartMark® and VSM™ are trademarks of Jervis B. Webb Company. All other trademarks are the property of their respective owners. NOTICE: The information, data and specications in this brochure are subject to change without notice and should not be used for construction purposes. Jervis B. Webb Company does not represent or warrant that selection of components or accessories set forth in this brochure will necessarily result in proper installation, operation and/or maintenance of such equipment or system, and Webb disclaims responsibility for any and all damages and injuries resulting from selection, design, installation, operation or maintenance performed by non-Webb personnel. © 2012 Jervis B. Webb Company Bulletin # 3138 011712

 Open the catalog to page 1
SmartLoader ATL-2

Innovation that stands the test of time SmartLoader Benets • Reduce costs by automatically loading/unloading trailers 24/7 -- no trailer modications necessary • Pick up or drop off loads from/onto the oor, a conveyor, a stand, a rack or AS/RS • Stack and locate pallets with pinpoint accuracy using LADAR technology • Increase production by moving two loads at once • Load and unload pallets in a variety of load patterns • Optimize trailer space by placing loads at the end of the trailer • Choose from a variety of low/no maintenance batteries and charge options • Produce an impressive payback Since...

 Open the catalog to page 2
SmartLoader ATL-3

Which vehicle is right for you? Single AC Drive Motor Dual DC Drive Motor Dual DC Drive Motor Maximum Load Capacity Travel Speed Maximum Transfer Height (raised top of fork) Stopping Accuracy Fork Options - Single load xed - Single with side shift - Double load xed - Single/Double load - Single load xed - Single with side shift - Double load xed - Single/Double load - Single load xed - Single with side shift - Double load xed - Double load with side shift and auxiliary lift - Single/Double load Attachment Options - Clamp Attachment - Roll Clamps - Push / Pull Slip Sheet - End of Trailer Loading...

 Open the catalog to page 3
SmartLoader ATL-4

Navigation SmartLoader is available with either an inertial or laser guidance system that is coupled with LADAR scanning technology to provide accurate load stacking and trailer loading / unloading. SmartLoader’s inertial guidance system is similar to the technology found in military guided missiles. This technology uses a solid state gyro to accurately maintain the intended path and speed and to perform required tasks. Transponders or SmartMark® tags, which are embedded in the oor, are sensed by the vehicle to conrm its specic location. Inertial guidance technology can be used in nearly any...

 Open the catalog to page 4
SmartLoader ATL-5

Navigation SmartLoader is available with either an inertial or laser guidance system that is coupled with LADAR scanning technology to provide accurate load stacking and trailer loading / unloading. SmartLoader’s inertial guidance system is similar to the technology found in military guided missiles. This technology uses a solid state gyro to accurately maintain the intended path and speed and to perform required tasks. Transponders or SmartMark® tags, which are embedded in the oor, are sensed by the vehicle to conrm its specic location. Inertial guidance technology can be used in nearly any...

 Open the catalog to page 5
SmartLoader ATL-6

Which vehicle is right for you? Single AC Drive Motor Dual DC Drive Motor Dual DC Drive Motor Maximum Load Capacity Travel Speed Maximum Transfer Height (raised top of fork) Stopping Accuracy Fork Options - Single load xed - Single with side shift - Double load xed - Single/Double load - Single load xed - Single with side shift - Double load xed - Single/Double load - Single load xed - Single with side shift - Double load xed - Double load with side shift and auxiliary lift - Single/Double load Attachment Options - Clamp Attachment - Roll Clamps - Push / Pull Slip Sheet - End of Trailer Loading...

 Open the catalog to page 6
SmartLoader ATL-7

Innovation that stands the test of time SmartLoader Benets • Reduce costs by automatically loading/unloading trailers 24/7 -- no trailer modications necessary • Pick up or drop off loads from/onto the oor, a conveyor, a stand, a rack or AS/RS • Stack and locate pallets with pinpoint accuracy using LADAR technology • Increase production by moving two loads at once • Load and unload pallets in a variety of load patterns • Optimize trailer space by placing loads at the end of the trailer • Choose from a variety of low/no maintenance batteries and charge options • Produce an impressive payback Since...

 Open the catalog to page 7
SmartLoader ATL-8

Go Green with SmartLoader For environmentally-conscience businesses, SmartLoader provides: • Overall energy savings – it operates in a “lights out” environment • No emissions – unlike fuel-operated machinery • No waste – you only purchase the throughput that is needed • Long-lasting rechargeable and recyclable batteries Automatic Trailer Loading / Unloading, Picking and Stacking 34375 W.Twelve Mile Road Farmington Hills, MI 48331 USA 248-553-1220 phone 248-553-1228 fax [email protected] www.daifukuwebb.com SmartLoader®, SmartMark® and VSM™ are trademarks of Jervis B. Webb Company. All other...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.