Smart Loader

Product catalog summary

Introduction
The document is a technical brochure from Jervis B. Webb Company, a subsidiary of Daifuku Co., Ltd., detailing their SmartLoader® technology for automatic trailer loading and unloading. The company has been a leader in the material handling industry since 1919 and introduced Automatic Guided Vehicles (AGVs) in 1961.

SmartLoader Overview
SmartLoader is designed for automatic loading and unloading of trailers, picking, and stacking operations. It operates in a "lights out" environment, offering energy savings, no emissions, and minimal waste. It is equipped with LADAR® scanning technology for precise load handling without the need for trailer modifications.

Benefits

Reduces costs by operating 24/7 without trailer modifications.
Handles loads from various positions and optimizes trailer space.
Increases production by moving two loads simultaneously.
Offers low/no maintenance battery options with fast charging capabilities.

Specifications
The SmartLoader is available in three models (3000, 5000, 7000) with varying load capacities (up to 7,000 lbs) and features such as single or dual drive motors, different battery charge options, and various attachment options for handling different load types.

Navigation and Safety
SmartLoader uses either inertial or laser guidance systems coupled with LADAR technology for accurate load stacking and trailer operations. Safety is enhanced with laser scanner bumpers that detect obstructions, ensuring the vehicle slows or stops as needed.

Real-time Monitoring
The Vehicle System Manager (VSM™) provides real-time monitoring and control, integrating with Warehouse Management Systems for efficient order fulfillment and inventory movement.

Applications
SmartLoader is suitable for various industries, including food and beverage and durable goods, optimizing productivity and reducing labor and operational costs. It is particularly beneficial in hazardous environments.

Conclusion
SmartLoader represents a significant advancement in material handling technology, offering a reliable, efficient, and environmentally friendly solution for modern warehouses and plants.

Specifications and Features

Communication: Utilizes wireless Ethernet for continuous, high-speed, and bi-directional communication between SmartLoader and the VSM.
Interface: Equipped with an HMI touch screen for diagnostics, trending data, I/O controls, and help screens.
Safety: Features fail-safe control of brakes, drives, and lift, with a spring-set, electronically released drive brake.
Speed: Vehicle speeds range from 15 to 300 fpm, with infinitely adjustable speeds for smooth automatic starts and stops.
Battery Options: Offers automatic battery charging or exchange, with a duration of 8-16 hours depending on vehicle type. Includes a low-power sleep mode for battery conservation.
Protection: Equipped with front and rear laser bumpers and multiple protection patterns.
Ground Clearance: 4 inches (102mm).

Optional Features

On-board barcode reader.
High-stacking forks reaching up to 18 feet (5.5m).
Custom load capacities based on application requirements.

Environmental Benefits

Energy savings through operation in a "lights out" environment.
No emissions, unlike fuel-operated machinery.
No waste, with throughput purchased as needed.
Utilizes long-lasting rechargeable and recyclable batteries.

Disclaimer
Information is subject to change without notice and should not be used for construction purposes. The company disclaims responsibility for damages and injuries from non-Webb personnel operations.

Catalog excerpts

Go Green with SmartLoader ® ® For environmentally-conscience businesses, SmartLoader provides: • Overall energy savings – it operates in a “lights out” environment • No emissions – unlike fuel-operated machinery • No waste – you only purchase the throughput that is needed • Long-lasting rechargeable and recyclable batteries Automatic Trailer Loading / Unloading, Picking and Stacking 34375 W.Twelve Mile Road Farmington Hills, MI 48331 USA 248-553-1220 phone 248-553-1228 fax [email protected] www.daifukuwebb.com SmartLoader®, SmartMark® and VSM™ are trademarks of Jervis B. Webb Company. All other trademarks are the property of their respective owners. NOTICE: The information, data and specications in this brochure are subject to change without notice and should not be used for construction purposes. Jervis B. Webb Company does not represent or warrant that selection of components or accessories set forth in this brochure will necessarily result in proper installation, operation and/or maintenance of such equipment or system, and Webb disclaims responsibility for any and all damages and injuries resulting from selection, design, installation, operation or maintenance performed by non-Webb personnel. © 2008 Jervis B. Webb Company Bulletin # 3138 030911

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Innovation that stands the test of time SmartLoader Benets • Reduce costs by automatically loading/unloading trailers 24/7 -- no trailer modications necessary • Pick up or drop off loads from/onto the oor, a conveyor, a stand, a rack or AS/RS • Stack and locate pallets with pinpoint accuracy using LADAR technology • Increase production by moving two loads at once • Load and unload pallets in a variety of load patterns • Optimize trailer space by placing loads at the end of the trailer • Choose from a variety of low/no maintenance batteries and charge options • Produce an impressive payback Since...

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Which vehicle is right for you? SmartLoader can do it all Specications SmartLoader 3000 SmartLoader 5000 SmartLoader 7000 Drive Single AC Drive Motor Dual DC Drive Motor Dual DC Drive Motor Maximum Load Capacity 3000 lbs. 5000 lbs. 7000 lbs. Travel Speed 15 - 300 fpm 15 - 300 fpm 15 - 300 fpm Maximum Transfer Height (raised top of fork) 167” 167” 138” Stopping Accuracy + / - 0.4 inch ( 10mm ) + / - 0.4 inch ( 10mm ) + / - 0.4 inch ( 10mm ) Fork Options - Single load xed - Single with side shift - Double load xed - Single/Double load - Single load xed - Single with side shift - Double load xed...

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Navigation SmartLoader is available with either an inertial or laser guidance system that is coupled with LADAR scanning technology to provide accurate load stacking and trailer loading / unloading. SmartLoader’s inertial guidance system is similar to the technology found in military guided missiles. This technology uses a solid state gyro to accurately maintain the intended path and speed and to perform required tasks. Transponders or SmartMark® tags, which are embedded in the oor, are sensed by the vehicle to conrm its specic location. Inertial guidance technology can be used in nearly any...

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