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Power & Free Conveyor

Power & Free Conveyor
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Power & Free Conveyor

Product catalog summary
Power & Free Features: Power & Free conveyor systems are versatile and adaptable for industrial applications, offering variable chain speeds, high-speed indexing, and product recirculation. They enhance material flow and cost-effectiveness, compatible with automatic workstations and production robots, featuring high-density accumulation and batch movement to conserve floor space.
Wide Wing: The Wide Wing assembly includes a retractable dog assembly for smooth carrier transfers, reducing the need for complex track designs and maintenance costs, thus improving material transport efficiency.
Lug Channel Track and Rivetless Chain: WebbAlloy steel in the lug channel track provides superior hardness and abrasion resistance. The rivetless conveyor chain, made from high-strength Microloy steel, offers increased wear resistance and shock load capacity for long-lasting performance.
Overhead Track Configuration: Available in 3", 4", and 6" configurations, these systems maximize floor space and accommodate various production requirements with specific load capacities and turn radii.
Inverted Track Configuration: Inverted conveyors transport products on pedestals, allowing unobstructed operations and can be mounted at different heights, offering similar load capacities and turn radii as overhead systems.
Load Bar Arrangements: Various configurations are detailed to optimize material handling and transport efficiency.
Switches, Stops, and Lifts: These components control material flow and ensure smooth operation.
Drives, Takeups, and Controls: Mechanisms for driving and controlling the conveyor systems are outlined, ensuring precise operation and material handling.
Support Services: Comprehensive support services assist with system implementation and maintenance, ensuring optimal performance and longevity.
Specifications: Specifications for inverted conveyor systems include capacities up to 8,000 lb and standard horizontal and vertical turn radii and angles.
Procedures: Track switches and trolley stops are described, with configurations for diverging or converging paths and air-operated devices for carrier movement management.
Load Capacities: Detailed for different conveyor types and configurations, with a note to consult a Webb Sales Engineer for non-level systems.
Recommendations: Lift/Lower Stations are recommended for extreme elevation changes and limited floor space, with suggestions for load bar arrangements based on load length and curve radii.
Installation and Maintenance: Training programs and manuals ensure proper operation and maintenance, emphasizing rigorous testing before commissioning and offering various maintenance programs.
System Controls: Advanced technology, including PLCs and HMIs, manage material handling processes, with features like inventory management and load tracking.
Extreme Conditions: Webb products are designed for consistent performance in extreme conditions, such as bake ovens or paint systems.
Contact Information: Contact details for Webb offices worldwide are provided for further assistance and information.
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Catalog excerpts

Power & Free Conveyor-1

™ DOG MAGIC® POWER & FREE Overhead and Inverted CONVEYOR SYSTEMS

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Power & Free Conveyor-4

DOG MAGIC® Power & Free Conveyors A broad range of manufacturing requirements are easily handled by Wide Wing Dog Magic Power & Free conveyors. These features allow the conveyors to interface smoothly with automatic work stations, loading and unloading equipment, and a variety of production robots. Innovative design features, such as high density accumulation and batch movement, conserve valuable floor space. Power & Free conveyors are designed to transport materials and products efficiently through a variety of manufacturing and assembly processes. Simple elevation changes permit maximum use...

 Open the catalog to page 4
Power & Free Conveyor-5

DOG MAGIC® Power & Free Conveyors A broad range of manufacturing requirements are easily handled by Wide Wing Dog Magic Power & Free conveyors. These features allow the conveyors to interface smoothly with automatic work stations, loading and unloading equipment, and a variety of production robots. Innovative design features, such as high density accumulation and batch movement, conserve valuable floor space. Power & Free conveyors are designed to transport materials and products efficiently through a variety of manufacturing and assembly processes. Simple elevation changes permit maximum use...

 Open the catalog to page 5
Power & Free Conveyor-6

DOG MAGIC® Power & Free Conveyors ® Elevation View showing Wide Wing trolley transfer point A A Conveyor 1 Conveyor 1 Conveyor 2 Co nv ® ey or exclusively for the Jervis B. Webb Company. The carbon content in WebbAlloy steel makes it 45% harder than conventional carbon steel. The process used when forming the free track enables tight dimensional tolerances to be held and provides uniformity of track sections for smooth track joints and quieter conveyor operation. ® Overhead Track Lug Channel Inverted Track Lug Channel ® 2 WebbAlloy steel has greater abrasion resistance and better load-carrying...

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Power & Free Conveyor-7

DOG MAGIC® Power & Free Conveyors ® Elevation View showing Wide Wing trolley transfer point A A Conveyor 1 Conveyor 1 Conveyor 2 Co nv ® ey or exclusively for the Jervis B. Webb Company. The carbon content in WebbAlloy steel makes it 45% harder than conventional carbon steel. The process used when forming the free track enables tight dimensional tolerances to be held and provides uniformity of track sections for smooth track joints and quieter conveyor operation. ® Overhead Track Lug Channel Inverted Track Lug Channel ® 2 WebbAlloy steel has greater abrasion resistance and better load-carrying...

 Open the catalog to page 7
Power & Free Conveyor-8

DOG MAGIC® Overhead Conveyors 7-1/2" 190.5mm Chain Travel ® 11" 279.4mm Uni/Uni Overhead Conveyor Up to 500 lb (226kg) capacity* Standard Horizontal Turn Radius - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard Vertical Curve Radius - 36" (914mm) Standard Vertical Curve Angle - 30° Chain Travel 3" Overhead Dog Magic Conveyor ® Up to 1,500 lb (680kg) capacity* 14-1/2" 368.3mm 9-1/16" 230mm 11" 279.4mm 15" 381mm Standard Horizontal Turn Radius - 18" (457mm) Standard Horizontal Turn Radius For Uni/3" - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard...

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Power & Free Conveyor-9

DOG MAGIC® Overhead Conveyors 7-1/2" 190.5mm Chain Travel ® 11" 279.4mm Uni/Uni Overhead Conveyor Up to 500 lb (226kg) capacity* Standard Horizontal Turn Radius - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard Vertical Curve Radius - 36" (914mm) Standard Vertical Curve Angle - 30° Chain Travel 3" Overhead Dog Magic Conveyor ® Up to 1,500 lb (680kg) capacity* 14-1/2" 368.3mm 9-1/16" 230mm 11" 279.4mm 15" 381mm Standard Horizontal Turn Radius - 18" (457mm) Standard Horizontal Turn Radius For Uni/3" - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard...

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Power & Free Conveyor-10

DOG MAGIC® Inverted Conveyors Optimum Use of Floor Space...Inverted Power & Free transports the product on a pedestal, therefore production line operations can be performed quickly and efficiently without obstruction. The system may be mounted on the floor, flush with the floor, or at building truss height to accommodate plant conditions. 3" Inverted Unibilt Conveyor Up to 1,500 lb (680kg) capacity* Standard Horizontal Turn Radius - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard Vertical Curve Radius - 36" (914mm) Standard Vertical Curve Angle - 30° 12-1/2" 318mm Chain...

 Open the catalog to page 10
Power & Free Conveyor-11

DOG MAGIC® Inverted Conveyors Optimum Use of Floor Space...Inverted Power & Free transports the product on a pedestal, therefore production line operations can be performed quickly and efficiently without obstruction. The system may be mounted on the floor, flush with the floor, or at building truss height to accommodate plant conditions. 3" Inverted Unibilt Conveyor Up to 1,500 lb (680kg) capacity* Standard Horizontal Turn Radius - 24" (610mm) Standard Horizontal Turn Angles - 30°, 60°, & 90° Standard Vertical Curve Radius - 36" (914mm) Standard Vertical Curve Angle - 30° 12-1/2" 318mm Chain...

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Power & Free Conveyor-12

DOG MAGIC® Switches Track switches can be furnished in a variety of configurations. Diverging switches are referred to as unload switches where a single conveyor path is split into two paths. Load Bar Arrangements Converging switches are referred to as load switches where two conveyor paths come together into one path. Load bar arrangements can consist of several varieties, depending on length of loads being carried and whether or not the carrier and load will be accumulated on horizontal curves. The simplest load bar arrangement uses a Power & Free trolley in the front and a rear load trolley...

 Open the catalog to page 12
Power & Free Conveyor-13

DOG MAGIC® Switches Track switches can be furnished in a variety of configurations. Diverging switches are referred to as unload switches where a single conveyor path is split into two paths. Load Bar Arrangements Converging switches are referred to as load switches where two conveyor paths come together into one path. Load bar arrangements can consist of several varieties, depending on length of loads being carried and whether or not the carrier and load will be accumulated on horizontal curves. The simplest load bar arrangement uses a Power & Free trolley in the front and a rear load trolley...

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.