Company OverviewCy.Pag. has been a leader in the design and manufacturing of
pneumatic cylinders for industrial automation since March 1995. The company operates in over 40 countries, with exports making up 70% of its revenue. The headquarters in Morbegno, Italy, covers 4,000 square meters and employs 60 people. Cy.Pag. specializes in ISO standard and custom-made cylinders for industries such as automotive, food, textile, and packaging.
Mission and Values
Cy.Pag. focuses on producing market-responsive products with an emphasis on research and development for competitive pricing and profitability. The company values operational excellence, environmental sustainability, and safety, with flexibility, competence, and a favorable quality/price ratio as key success factors.
Quality and Certifications
Quality is central to Cy.Pag.'s operations, with systematic controls to enhance processes. The company complies with ISO 9001:2008 and OHSAS 18001:2007 standards for quality management and workplace safety.
Product OfferingsCy.Pag. provides a wide range of pneumatic
cylinder kits, including standard, compact, mini, round profile, stainless steel, and custom-made cylinders. These kits are customizable and designed for easy assembly.
Technical SpecificationsPneumatic cylinders are designed for use with filtered air, with or without lubrication, as linear
actuators. Users should minimize radial loads and follow recommended configurations. Cylinder reliability is defined by ISO 19973 standards.
Product RangeCy.Pag. offers various cylinders, including ISO 6432 mini-cylinders, ISO 15552 profiled and tie rod cylinders,
compact cylinders, and stainless steel options, along with accessories like guide units, rod locks, and sensors.
Technical Document Summary
1. Specifications
The document details specifications for ISO 6432 and ISO 15552 cylinders, including single acting, double acting, magnetic, non-magnetic, and cushioned versions. Diameters range from 8mm to 125mm, with standard strokes from 10mm to 500mm.
2. Design and Construction
Cylinders are made from anodized aluminum tubes, painted die-cast aluminum covers, and chromium-coated steel piston rods. Seals are polyurethane or NBR, with sintered bronze guiding bushes.
3. Operating Conditions
Cylinders operate at a maximum pressure of 10 bar and a temperature range of -20°C to +80°C with dry air, using filtered and lubricated or non-lubricated compressed air.
4. Variants and Features
Variants include heat-resistant, low-temperature resistant, low friction, and stainless steel piston rods. Custom threads and piston rods are available, with ATEX certification and tandem configurations.
5. Theoretical Forces
Theoretical thrust and traction forces at 6 bar are provided, ranging from 30N to 7359N for thrust and 23N to 6877N for traction.
6. Mounting Accessories
A variety of mounting accessories are available, including guide units, rod locks, clevises, rod ends, nuts, feet, hinges, flanges, and self-aligning joints.
7. Key Codes and Symbols
The document includes key codes for cylinder identification and symbols for various features and configurations.
Technical Specifications
1. Material: Chromium coated steel.
2. Maximum Pressure: 10 bar.
3. Working Temperature: -20°C to +80°C with dry air.
4. Working Fluid: Filtered and lubricated or non-lubricated compressed air.
Technical Information
1. Versions: Various versions including CDE, CDEM, CDEA, CDEMA, CDEP, CDEMP, CDEAP, CDEMAP.
2. Design Types: Double acting, magnetic/non-magnetic, with/without adjustable cushioning, single or through piston rod.
3. Materials: Components include painted die-casted aluminium covers, anodized aluminium tubes, polyurethane-NBR seals, sintered bronze guiding bush, and chromium coated steel piston rods and tie rods.
Performance Parameters
1. Standard Strokes: Available in various lengths from 10mm to 500mm depending on the diameter.
2. Theoretical Forces at 6 Bar: Varies by diameter, e.g., 160mm diameter provides 12058N thrust force and 11304N traction force.
Variants and Features
1. Temperature Resistance: Options for high (-10°C to +150°C) and low (-40°C to +80°C) temperature resistance.
2. Additional Features: Piston rod extension, low friction, hard wiper in polyester, stainless steel piston rod, FDA lubrication.
3. Custom Options: Custom made threads or piston rods, ATEX certification, rod seal with increased chemical resistance, multi-position and tandem configurations.
Mounting Accessories
1. Materials: Available in aluminium, steel, and stainless steel.
2. Types: Includes flanges, clevis, rod ends, piston rod nuts, low-rise pedestals, intermediate hinges, and various hinge configurations.
Compliance and Applications
1. Standards: Built to ISO 15552 standards.
2. Applications: Suitable for heavy-duty applications, available in magnetic or non-magnetic versions, with or without adjustable cushioning, and a wide range of accessories.
3. Special Versions: Available on request, compliant with the 2014/34/UE ATEX directive.
Specifications:
The document outlines the specifications for ISO 21287 compact cylinders, which are available in magnetic, single or double acting, with single or through piston rods, and non-rotating options. They are compatible with ISO 15552 mounting accessories and can be customized upon request. The materials used include painted die-cast aluminum for covers, anodized aluminum for tubes, polyurethane and NBR for seals, sintered bronze for guiding bushes, and AISI303 stainless steel for piston rods. The maximum pressure is 10 bar, and the working temperature ranges from -20°C to +80°C with dry air. The working fluid is filtered and lubricated or non-lubricated compressed air.
Technical Information:
The document provides detailed technical information on various versions of the cylinders, including single acting front spring magnetic (CSEM), double acting magnetic (CDEM), single acting rear spring magnetic (CSEMT), and double acting through rod magnetic (CDEMP). It includes specifications for diameter, stroke, design type, piston rod thread, and seals. The document also lists standard strokes for different diameters and theoretical forces at 6 bar.
Variants and Features:
The document describes various cylinder variants and their features, such as piston rod extension, low friction, stainless steel piston rod, FDA lubrication, and custom-made threads or piston rods. It also details configurations like multi-position, double thrust tandem, and opposed tandem configurations.
Theoretical Spring Forces:
The document includes tables showing theoretical spring forces for different diameters and strokes, providing values for both front and rear springs.
Mounting Accessories:
The document lists various mounting accessories, including support for intermediate hinges, front-rear trunnions, flanges, clevises, rod ends, piston rod nuts, low-rise pedestals, and different types of hinges and pivot pins.
Overview: The document provides detailed technical specifications and descriptions of various types of cylinders, including compact, round, and mini-cylinders, along with their mounting accessories. It covers different versions, materials, and operational parameters.
1. Specifications:- Compact Cylinders (ISO 21287): Available in diameters ø20-100, these cylinders are highly resistant with crimped covers and stainless steel barrels. They come in magnetic or non-magnetic versions, with or without adjustable cushioning, and can have single or through piston rods.
- Round Cylinders (CP04): Diameters range from ø32-40, featuring anodized aluminum covers and AISI304 stainless steel tubes. They are available in various configurations, including double acting, with or without magnets, and adjustable cushioning.
- Round Cylinders (CP95): These cylinders range from ø32-63 and offer similar features to the CP04 series but include additional options for single acting with front spring and compliance with ATEX directive.
- Mini-Cylinders (E Series): Lightweight design with diameters ø16-25, featuring crimped covers and stainless steel barrels. Available in magnetic or non-magnetic versions.
2. Materials:- Covers: Anodized aluminum or aluminum.
- Tubes: AISI304 stainless steel.
- Pistons: Aluminum or brass (for Ø16).
- Seals: Polyurethane - NBR or FKM for specific versions.
- Guiding Bush: Sintered bronze or plastic.
- Piston Rods: AISI303 stainless steel.
3. Operational Parameters:- Maximum Pressure: 10 bar.
- Working Temperature: -20°C to +80°C with dry air, with variants for higher or lower temperatures.
- Working Fluid: Filtered and lubricated or non-lubricated compressed air.
4. Variants and Features:- Heat-resistant and low-temperature resistant options.
- Piston rod extensions and low friction variants.
- Custom threads and piston rods available on request.
- ATEX certification for specific models.
- Multi-position and tandem configurations for enhanced functionality.
5. Mounting Accessories: Includes clevis, rod ends, piston rod nuts, slotted nuts, foot flanges, and self-aligning joints, providing flexibility in installation and application.
6. Technical Information: Detailed coding keys for identifying cylinder versions, diameters, strokes, design types, and seal types, ensuring precise selection and application.
Technical Document Summary
1. SpecificationsThe document provides detailed specifications for various types of cylinders, including round, non-rotating, twin rods, and compact cylinders. Key specifications include:
- Material: Stainless steel, anodized aluminum, and chromium-coated steel.
- Temperature Resistance: High (-10 to +150°C) and low (-40 to +80°C) temperature variants.
- Pressure: Maximum operating pressure is 10 bar.
- Working Fluid: Filtered and lubricated or non-lubricated compressed air.
2. Procedures and ConfigurationsThe document outlines different configurations and procedures for cylinder usage:
- Double acting cylinders with or without magnetic features.
- Adjustable cushioning options available.
- Variants include piston rod extensions, low friction, and custom threads.
3. Standards and Norms
The cylinders are compatible with ISO 15552 mounting accessories, ensuring standardization across applications.
4. Recommendations and Best Practices
Recommendations include selecting the appropriate variant based on temperature resistance and lubrication needs. Special versions are available upon request for specific applications.
5. Key Data from Tables and ChartsThe document includes tables detailing:
- Theoretical forces at 6 bar for different diameters.
- Standard stroke lengths for various cylinder types.
- Thrust and traction forces for each cylinder size.
6. Accessories
Various mounting accessories are listed, including clevis, rod ends, and flanges, made from materials like steel and stainless steel.
Cartridge Cylinders ø6-16
These cylinders feature a threaded body for direct machine attachment and are designed to accommodate an external o-ring. They are available with or without a threaded piston rod. The body is made of nickel-coated brass, with seals of NBR for ø6 and polyurethane for ø10-16. The piston rod is AISI303 stainless steel. Operating pressure ranges from 2 to 10 bar, and the working temperature is -20°C to +80°C for ø6 and -35°C to +80°C for ø10-16, using dry air. Theoretical forces at 6 bar and spring forces are provided for different diameters and strokes.
ISO 6432 Stainless Steel Mini-Cylinders ø16-25
These cylinders are built to ISO 6432 standards, made entirely of stainless steel, and are available in magnetic or non-magnetic versions, with or without adjustable cushioning. They offer a wide range of mounting accessories and can be customized to comply with the 2014/34/UE ATEX directive. The maximum pressure is 10 bar, and the working temperature is -35°C to +80°C with dry air. Theoretical thrust and traction forces at 6 bar are specified for different diameters.
Stainless Steel CP04 Round Cylinders ø32-40
These round cylinders are highly resistant, with crimped covers and a stainless steel barrel. They are available in magnetic or non-magnetic versions, with single or through piston rods. The maximum pressure is 10 bar, and the working temperature is -20°C to +80°C with dry air. Theoretical thrust and traction forces at 6 bar are detailed for different diameters.
Stainless Steel CP95 Round Cylinders ø32-63
These cylinders are similar to the CP04 series but available in larger diameters. They are highly resistant, with crimped covers and entirely made of stainless steel. They are available with or without magnets, with or without adjustable cushioning, and in double-acting configurations. The maximum pressure is 10 bar, and the working temperature is -35°C to +80°C with dry air. Special versions are available upon request, compliant with the 2014/34/UE ATEX directive.
Overview: The document provides detailed specifications and technical information about ISO 21287 stainless steel compact cylinders, guide units for cylinders, and rod lock devices. It includes descriptions of materials, design types, and performance parameters.
ISO 21287 Stainless Steel Compact Cylinders:- Available in stainless steel versions with options for magnetic, double acting, single or through piston rod, and non-rotating features.
- Compatible with ISO 15552 mounting accessories and available in special versions upon request.
- Materials include AISI304/AISI316 stainless steel for covers and tubes, polyurethane-NBR seals, and plastic guiding bush.
- Operating pressure up to 10 bar and temperature range from -20°C to +80°C with dry air.
- Standard strokes range from 5mm to 60mm, with thrust and traction forces specified for different diameters at 6 bar.
Variants and Features:- Heat-resistant and low-temperature resistant options available.
- Customizable threads and piston rods, with configurations for tandem and double thrust.
Guide Units for Cylinders:- Designed for ISO 15552 and ISO 6432 cylinders, ensuring high resistance to side loads and optimal alignment.
- Available with bronze slide bearings for high loads or ball bearings for high speeds.
- Materials include anodized aluminum for plates and bodies, sintered bronze for guiding bush, and steel for ball bushings.
- Standard strokes range from 50mm to 500mm, with maximum permissible loads specified.
Rod Lock Devices:- Mechanical device for ISO 15552 and ISO 6432 VDMA cylinders to block the rod in any position during pressure drops.
- Blocking force exceeds the force developed by the cylinder at 10 bars.
- Constructed with anodized aluminum covers and bodies, Delrin guiding bush and piston, and bronze jaws.
- Maximum operating pressure is 6 bar, with a temperature range of -5°C to +80°C.
Technical Specifications:
The document provides detailed specifications for mechanical bi-directional locking systems using filtered and lubricated or non-lubricated compressed air. The locking force varies with the diameter (Ø) of the rod, ranging from 490 N for a 20 mm rod to 12040 N for a 125 mm rod.
Locking Forces:
The Cy.Pag rod lock operates statically, meaning the cylinder rod must be stationary before locking. Unblocking is only possible when piston forces are balanced to prevent accidents. Exceeding specified locking values can cause rod slippage, and variable loads may result in slight axial play.
Installation Instructions:
For assembling the rod lock on the cylinder, the rod length must be increased as specified in the dimension table. It is crucial not to remove air feeding when the rod or cylinder rod is absent.
Mounting Accessories:
The document lists various mounting accessories, including nuts, slotted nuts, self-aligning joints, clevis with lockable pins, and rod ends. Each accessory is detailed with dimensions and material specifications, primarily zinc-coated steel.
Material and Supply Conditions:
Most components are made from zinc-coated steel or die-cast aluminum with steel and PTFE bushings. Supply conditions vary, with options for components to be supplied with or without screws, or with pins and screws.
Warnings and Notes:
Several warnings are provided, such as ensuring the rod is stationary before locking and not removing air supply without the rod in place. Notes on supply conditions and material specifications are included for clarity.