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Booster Pump Controllers

Booster Pump Controllers
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Booster Pump Controllers

Product catalog summary
Product Description: Eaton’s Cutler-Hammer custom Pump Controllers are designed for industrial, commercial, and municipal applications, including simplex, duplex, and triplex operations, as well as wastewater and sewage treatment. They range from relay-based Simplex controllers to PLC-based Quadraplex controllers with pressure transducer input. A Variable Frequency Drive Booster Controller, model BPV, is also available.
Product Features: The controllers offer various pressure switches for functions like low suction pressure and low system pressure. Options include diaphragm pressure switches and seawater-rated stainless steel Mercoid switches. PLC-based units can use a pressure transducer input instead of a standard pressure switch. Alarm indication can be provided by a rotating warning light. All controllers use Eaton Cutler-Hammer components, including NEMA rated starters and pushbuttons.
Enclosures: Eaton Cutler-Hammer manufactures a variety of enclosures, including custom designs. Ratings include NEMA 1, 2, 3R, 4, 4X, and 12.
Control Transformer: Control power is supplied by a transformer protected by two fuses, with secondary power at 120VAC - 50/60Hz.
Power ON / Pump Run Lights: Standard on Duplex, Triplex, and Quadraplex controllers, these lights indicate power supply and pump operation.
Timers: Options include Sequential Start Timer, Run Period Timer, and Elapsed Time Meter. Timer values can be modified in PLC-based controllers.
Space Heaters: Available options include heaters with thermostats or humidistats, and low/high temperature switches.
Common Alarm Indication: A common alarm light can be provided for any alarm condition.
Auxiliary Indication Light: Additional lights can be specified for various conditions.
Manual Alternation Selector Switch: Allows manual selection of lead and lag pumps.
Weekly Test: A weekly clock function can be set for automatic system tests.
Elapsed Time Meter: Records pump motor running time, integral to PLC in PLC-operated controllers.
Auxiliary / Remote Contacts: Additional contacts can be installed for pump run indication or AC power failure.
Approvals: N.Y.C. approved.
Catalog Number Selection: Detailed options and pricing for various configurations, including voltage and horsepower specifications, are provided.
Overview: This document provides detailed information on Eaton Cutler-Hammer's range of pump controllers, including specifications, pricing, and support services. It covers various models suitable for industrial, commercial, and municipal applications.
Specifications: The document lists multiple models of Booster Pump Controllers (BPC) and Fire Pump Controllers (FD series), detailing their voltage, horsepower, and pricing. Models are categorized by their application type, such as simplex, duplex, triplex, and more.
Manufacturing and Testing: Eaton Cutler-Hammer offers flexible production capabilities, allowing for both custom and large volume orders. All pump controllers undergo in-house testing by certified technicians before shipment.
Delivery and Support: Standard delivery time is 2-3 weeks, with options for expedited delivery. Local representation is available through factory-trained agents who provide sales and technical support, including start-up assistance and spare parts access.
Design and Application Support: Standard controller models are designed in-house, with options for custom solutions based on specific customer requirements. Technical support specialists are assigned to specific territories to ensure consistent service.
Fire Pump Controllers: The FD series includes various models such as Limited Service Controller, Across-the-Line, Part Winding, and more, each designed for specific fire pump applications.
Contact Information: For more information, customers can contact Eaton Cutler-Hammer via email or phone. The document provides contact details for their Calgary, Canada location.
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Catalog excerpts

Booster Pump Controllers-1

Approvals (Ur) NYC- (Gift VjfL/ APPROVED WLW Eaton Cutler-Hammer Components All Pump Controllers are manufactured using Eaton Cutler-Hammer components such as NEMA rated starters, oil and dust tight 10250T Series NEMA pushbuttons and Cutler-Hammer breakers. Eaton Cutler-Hammer manufactures a wide variety of enclosures. As well as many standard designs, custom enclosures can be produced to your specifications. Ratings include NEMA 1, 2, 3R, 4, 4X and 12. The control power is supplied by a control power transformer (TR) which is protected by two fuses on the primary lines. Secondary power is 120vac - 50/60Hz. A 120V Power ON and Pump Run light is supplied standard on Duplex, Triplex and Quadraplex controllers and can be added as an option to all simplex controllers. The Power ON light indicates when power is supplied to the internal components and indicating devices. The Pump Run light is operated from an auxiliary contact from the pump motor starter. The two lights are provided standard in PLC controlled units. Auxiliary indication lights can be provided for indication of various conditions. Quantity and nameplate information must be specified at time of order. A common alarm indicating light can be provided which will activate when any alarm condition exists. Manual Alternation Selector Switch An optional selector switch can be installed which allows the user to manually select lead and lag pumps. An auxiliary set of contacts can be installed to provide a signal for indication of Pump Run and / or AC Power Failure. Extra remote contacts ( 1 set - Form-C ) are also available. The quantity required must be specified at time of order. Several space heater options are available. A 120V / 220V, 300W heater can be provided by itself, with Thermostat for controlling temperature or with a Humidistat for control of internal moisture. As well, a low room temperature switch and high temperature cutout input (PLC models) are available as options. Strobe Light A compact, rotating warning light can be provided in place of an alarm bell for alarm indication purposes. It features a parabolic reflector which rotates around an incandescent lamp, providing 60 flashes per minute in all directions. Timer options include SST - Sequential Start Timer, RPT - Run Period Timer and ETM - Elapsed Time Meter. In the PLC based controller, timer values can be field modified. Descriptions of each timer function can be found in the Pump Controller Instruction Manual - IM05805007K. The weekly clock function can be provided by either a separate component or as part of the PLC program / function. This allows the user to set automatic time intevals for performing system tests. A six digit LCD, solid state, non-resettable elapsed time meter can be installed which will record the amount of time the pump motor has been running. It receives the elapsed time signal from the auxiliary contact of the motor starter. This ensures that elapsed time is recorded in both the HAND and AUTO position of the H.O.A. Control selector switch. In a PLC operated controller, the elapsed time meter is integral to the PLC. Various pressure switches are available for functions such as low suction pressure, low suction shutdown and low system (tank) pressure. Options include a Standard diaphragm pressure switch, a Mercoid 10-300 or 25-600psi seawater rated stainless steel Mercoid switch. On PLC based controller units, a pressure transducer input can be substituted in place of a standard pressure switch. The transducer provides a 0.5 - 5.5v input to the PLC. For more information visit: www.chfire.com BR05805025K/B

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12 Pump Controllers Industrial / Commercial / Municipal Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 Approximate Dimensions in Inches (mm) Box C. NEMA 1 Box C. NEMA 12 Operating Handle l_ 14,62 _ Qwatinq 'Handle Ffeset ELtlons -Knockouts for Flange Control Conduit 2 on Each Side Reset Buttons -Rugs for Flaripe Control Box C. NEMA 3R Removable Top Cove r Provides Usage of Safety Switch Hubs per Table Below _14.52 \ 1368.8) \ ~ M w 8.60 y (218.4) -wL m-2M Fteset Biilons Reset Buttons ■ Plugs for Flange Control 5 Holes & Slots for 1/4" Mtg. Screws •Rugs for Range Control 5 Holes &...

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For more information visit: www.chfire.com BR05805025K/B

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Pump Controllers Industrial / Commercial / Municipal Typical Electrical Wiring Schematic Booster Pump Controller - PLC Based For more information visit: www.chfire.com

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Pump Controllers Industrial / Commercial / Municipal Catalog Number Selection Booster Pump Controller Catalog Numbering System Simplex Duplex Triplex Quadraplex 120V Control Voltage Filter Audible Alarm Audible Alarm with Silence Pushbutton Common Alarm Indication Light Remote Contacts "Pump Run" Extra Contacts "AC Power Failure" Extra Remote Contacts (1 Set - Form C) - price each * Current Sensing Relay Phase Failure / Reversal Relay ( DSP1-L ) NEMA 3R - Raintight Enclosure NEMA 4 - Watertight Enclosure NEMA 12 - Industrial Dust Tight Enclosure NEMA 4X - Stainless Steel Enclosure Tropicalization...

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Designation Description Price * Specify quantity and nameplate required BR05805025K/B For more information visit: www.chfire.com

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Catalog Number Selection Chart - Pump Controllers Catalog Number Selection Chart - Pump Controllers Catalog Number Catalog Number For more information visit: www.chfire.com BR05805025K/B

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Catalog Number Selection Chart - Pump Controllers Catalog Number Selection Chart - Pump Controllers Catalog Number Catalog Number BR05805025K/B For more information visit: www.chfire.com

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Booster Pump Controllers-9

Pump Controllers Industrial / Commercial / Municipal Pump Controller Catalog Numbering System Booster Pump Controller - BPC31 - Triplex Catalog Number Selection Chart - Pump Controllers Catalog Number Selection Chart - Pump Controllers Catalog Number Catalog Number For more information visit: www.chfire.com BR05805025K/B

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Booster Pump Controllers-10

Pump Controllers Industrial / Commercial / Municipal Pump Controller Catalog Numbering System Booster Pump Controller - BPC41 - Quadraplex Catalog Number Selection Chart - Pump Controllers Catalog Number Selection Chart - Pump Controllers Catalog Number Catalog Number BR05805025K/B For more information visit: www.chfire.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.