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Generating insight Edition 4

Generating insight Edition 4
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Generating insight Edition 4

Product catalog summary
Foreword
This edition of Generating Insight by Cummins Generator Technologies focuses on 'Grid Codes - Compliance and Certification', emphasizing the importance of new legislation for stable power supplies and uniform transmission practices. It evaluates grid code design strategies and certification processes for generating set manufacturers.
UK Speaker of The House of Commons Visits Romania Facility
John Bercow visited Cummins' Romania facility to celebrate British investment. Cummins plans a €11.5M expansion, enhancing production capabilities and employing over 700 people.
The Application of Our Expertise
Cummins' Applications Engineering team ensures generators meet customer needs through product knowledge and engineering capability, focusing on customer satisfaction and product reliability.
Hybrid Power Insight
Hybrid commercial vehicles with diesel/electric systems offer CO² reductions and fuel savings. Cummins' CorePlus™ motor generator addresses concerns about hybrid systems' weight, reliability, and cost, supporting OEMs in developing future hybrid systems.
Grid Codes – Certification and Compliance
This section discusses the implications of generator set design and certification processes required to meet new grid code requirements, crucial for reliable and efficient power generation as global electricity demand is projected to double by 2030.
Introduction to Distributed Power Generation
Distributed power generation involves small-scale energy sources across a grid, offering quick installation and environmentally friendly solutions but can lead to grid instability if not managed properly.
Grid Code Requirements
Grid codes ensure power plants remain connected during disturbances, requiring generators to handle steady-state and transient operations, including fault ride-through (FRT) events.
Design Implications
Generators must be designed for stability, considering factors like operating load angle and synchronous reactance, with high inertia constants to maintain synchronous speed during FRT events.
Global Grid Code Harmonization
Countries like Germany, Italy, and France lead grid code implementation, with efforts to harmonize European codes under ENTSO-e. The USA and Australia are also updating regulations.
Certification Process
Certification involves practical FRT testing and simulation models to ensure compliance across power outputs, with Cummins providing support and expertise.
Innovation and Education Initiatives
Cummins promotes electrical engineering careers through initiatives like the E3 Academy and collaborates with the University of Nottingham to advance electrical machine technology.
Conclusion
Cummins is committed to meeting international grid code requirements and supporting legislative changes, ensuring their products are ready for future power generation challenges.
Introduction
The document highlights the deployment of AvK DSG 86 generators in Russia and the involvement of industry experts in the Cummins Innovation Centre.
Specifications
The AvK DSG 86 generators operate in extreme conditions, specifically in Siberia, with 1,600 kVA of power, rated at 690 V, 50 Hz, 4 poles, and a speed of 1500 rpm, driven by 16-cylinder KTA50 Cummins engines.
Procedures and Compliance
The generators meet local certification requirements, including API and DIN EN, ensuring compliance with Russian market demands.
Performance and Adaptation
The power factor for these modules is typically 0.7 – 0.8, with integrated dust filters for harsh environments. Bentec has tailored these systems for challenging climates.
Customer and Application
Bentec operates in Siberia, using 16 DSG 86 generators to provide 25MW power for an onshore oil and gas rig, leading to further orders.
Conclusion
The document underscores Cummins' capability to deliver customized solutions for demanding environments, reinforcing their position in the Oil & Gas sector.
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Catalog excerpts

Generating insight Edition 4-1

Grid Codes – Compliance and Certification Pages 7-9 Edition 4: Page 2 UK Speaker of The House of Commons Visits Romania Facility Page 3-4 The Application of Our Expertise Page 5-6 Hybrid Power

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Generating insight Edition 4-2

1 generating insight | edition 4 Foreword Welcome to the 4th edition of Generating Insight. Like many companies, we appreciate the value of sharing our knowledge. It aligns with one of Cummins’ mission statements: “Partnering with our customers to make sure they succeed.” In this issue we have featured "Grid Codes - Compliance and Certification". With new legislation being adopted by more countries to help ensure continuous and stable power supplies as well as uniformity of transmission and distribution practices, Transmission System Operators and Distribution System Operators are applying new...

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Generating insight Edition 4-3

2 generating insight | edition 4 UK Speaker of The House of Commons Visits Romania Facility The Right Honorable John Bercow, Speaker of the House of Commons and Member of UK Parliament visited Cummins Generator Technologies Romania earlier this year to celebrate continued British investment and manufacturing excellence in Romania. Cummins identified Craiova as the location to expand its larger generator production facilities during 2014 with an €11.5M investment in capacity as well as advanced manufacturing technologies and testing facilities. John Bercow MP was joined on this visit by Martin...

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Generating insight Edition 4-4

3 generating insight | edition 4 Cummins Generator Technologies enhances its Customer Engineering support Cummins Generator Technologies' Applications Engineering team is determined to make sure that the generator you buy is right for you. The Applications team is an easy-accessible repository of product knowledge, operating experience and electrical engineering capability that can help ensure our products match your needs. However, for the Applications team to meet that challenge, many things need to be in place in order to make sure customer expectations are met each time, every time. In short,...

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Generating insight Edition 4-5

4 generating insight | edition 4 Equally important, to ensure these latest improvements reach and benefit customers, Cummins Generator Technologies’ Applications team has become even more closely aligned with the commercial organisation as members of key accounts teams. Together, they deliver focused applications guidance and product matching capability, ensuring a successful product delivery process to all customers. As a result of those organisational enhancements, customers will not only enjoy a quicker delivery of information and advice throughout the generator delivery process, but also...

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Generating insight Edition 4-6

5 generating insight | edition 4 Commercial vehicle operators’ concerns about greener trucks and buses could be allayed with the development of integrated hybrid subsystem components. Putting a hybrid drive in a commercial vehicle is hardly ‘breaking news’…Europe’s truck and bus makers have been developing diesel/electric chassis for years, so today they’re no longer CV show ‘talking points’, but fullyavailable production-line models that have already been tried and tested by some of the biggest logistics, municipal and passenger transport fleets in Europe. Burning less fuel naturally means fewer...

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Generating insight Edition 4-7

6 generating insight | edition 4 A typical Cummins CorePlus™ Motor Generator Battery Pack Cummins Power Electronics Cummins CorePlus™ Motor Generator The operating efficiency of the CorePlus generator, which has a maximum power of 90kW and a peak torque of 660Nm, is quoted as “greater than 95%." By adding its own CorePlus™ power electronics inverter and controls software to the motor generator, Cummins Generator Technologies has been able to optimise performance and efficiency. The operating efficiency of the CorePlus™ generator, which has a maximum power of 90kW and a peak torque of 660Nm, is...

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Generating insight Edition 4-8

7 generating insight | edition 4 Grid Codes – Certification and Compliance An evaluation of generator set design implications and the certification process A Distributed Landscape By 2030, world electricity demand will have doubled since the turn of the century, if projections by the International Atomic Energy Agency are accurate. That power increase would have historically come from traditional sources of power generation such as fossil fuels and nuclear fission. But in today’s distributed power generation landscape a great deal of that additional demand will come from renewables and distributed...

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Generating insight Edition 4-9

8 generating insight | edition 4 Under an FRT, the voltage at the Point of Common Coupling (PCC) drops to a very low value and the active load on the generating set drops proportionally. There is a chain of events now set in place. Firstly, the kinetic energy in the shaft tries to accelerate the unloaded generator toward a pole slip event. A generator designed with the correct levels of system inertia and synchronous reactance will limit the impact of this rotational step change and a pole slip will be avoided. However this stage of the FRT event will cause high levels of thermal and mechanical...

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Generating insight Edition 4-10

9 generating insight | edition 4 Define Grid Code Requirements Apply Requirements Establish test plan Actual LVRT and power quality tests with credited test house Develop simulation model of product Cummins Generator Technologies to support and supply generator data Tuning of simulation model Share data with certification body Certification body to validate model Write measurement report Responsibility of the Generating Set Manufacturer Joint development Generating Set Manufacturer and Cummins Generator Technologies Data provided by Cummins Generator Technologies Gain certification Grid compatible...

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Generating insight Edition 4-11

10 generating insight | edition 4 International Grid Code legislation is changing: We’re ready. Are you? Cummins Generator Technologies has taken the lead to support legislative requirements across the world. Our power generation solutions of tomorrow are looking beyond Europe and are being designed to meet international Grid Code compliance requirements. We continue to use our technology leadership position and resources to develop the power industry’s most comprehensive range of products, through the internationally renowned STAMFORD® and AvK® brands. Visit our new microsite at www.gridcodegenerators.com...

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