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Generating Insight Edition 3

Generating Insight Edition 3
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Generating Insight Edition 3

Product catalog summary
Foreword
This edition of Cummins Generator Technologies’ ‘Insight’ magazine addresses the challenges of fossil fuel dependency and the role of alternative energy sources in maintaining global power standards. It emphasizes the need to reduce fossil fuel consumption and improve power plant efficiency.
Harvesting Free Power from High Speed Electrical Machines
The section highlights the potential of high-speed electrical machines to convert wasted energy into electricity, enhancing power plant efficiency.
Grid Stability Supported by STAMFORD and AvK AC Generators
This article discusses how STAMFORD and AvK AC generators support grid stability amid rising global electricity demand, focusing on the shift towards small-scale distributed power generation.
Diesel Generators Enabling the Solar Revolution
Krzysztof Paciura explores the integration of diesel generators with solar PV in hybrid systems, highlighting economic and technical benefits, especially in areas with poor grid access.
Quick Response Helps Fletcher Shipping Stay Competitive
A case study on Cummins Generator Technologies’ rapid response to Fletcher Shipping Ltd., minimizing downtime by supplying a STAMFORD generator within three days.
Fighting Back to Protect our Reputations
The article addresses counterfeit generator products and Cummins Generator Technologies’ measures to combat this issue, including tamper-proof holograms and trademark stamping.
Thinking it Through - Chris Whitworth Biography
Chris Whitworth reflects on his 35-year career in the industry and his contributions to Cummins Generator Technologies.
Introduction to Distributed Power Plants
Distributed power plants offer quick installation and government incentives, but renewable sources can destabilize the grid.
Grid Code Regulations
Grid code regulations ensure power supply continuity, with Germany leading in these regulations. The ENTSO-e regulation will become mandatory by 2015, replacing German and Italian codes.
Smart Grid Implementation
Japan's Smart Grid Conference promoted smart grid implementations requiring bi-directional energy flows. Cummins has developed grid code-compatible generators to meet international regulations.
Waste Heat Recovery (WHR) Systems
Governments aim to reduce fossil fuel dependency by improving system efficiency. Cummins has developed technologies to recover waste heat, improving vehicle efficiency by over 10%.
UK Government Support for Green Technology
The UK Government supports green technology development with a £1.4 million grant, aiding Cummins in improving engine efficiency and reducing emissions.
Assistive Technology Initiatives
Cummins uses its expertise to improve community life through assistive technology, enhancing device accessibility for people with disabilities.
Chris Whitworth's Engineering Journey
Chris Whitworth shares his passion for engineering, emphasizing problem-solving through a detailed, investigative approach.
Overview of the UK AC Generator Industry
The document reviews the evolution of the UK AC generator industry over 35 years, noting significant changes in demand and technology.
Industry Changes
The UK faces competition from Indian and Chinese markets, with generating sets shifting from standby roles to primary power sources.
Technological Evolution
Despite consistent basic designs, applications and expectations for generators have evolved, driven by the internet and mobile networks.
Challenges and Future Trends
Suppliers must adapt to integrate with grids incorporating renewable energy. Future generators will likely use fossil fuels, but alternative fuels are gaining popularity.
Innovation Goals
The next generation of generators should focus on reduced consumption, cleaner emissions, higher efficiency, and greater durability.
Personal Reflection
The author reflects on a fulfilling engineering career, emphasizing the need for experienced engineers despite technological advancements.
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Catalog excerpts

Generating Insight Edition 3-1

Harvesting Free Power from High Speed Electrical Machines Edition 3: Page 5-6 Diesel Generators Enabling the Solar Revolution Page 7-8 Grid Stability Supported by STAMFORD and AvK AC Generators Page 13-14 Thinking it Through Chris Whitworth Biography

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Generating Insight Edition 3-2

1 generating insight | edition 3 Foreword Welcome to the 3rd edition of Cummins Generator Technologies’ ‘Insight’ magazine which once again focuses on our products, customers and the industry we serve. We all know fossil fuels are a ‘finite’ resource and ultimately we’ll have to learn to live with their long-term decline; in fact the era of cheap oil is now widely accepted as past. So technologies that can help minimise our reliance upon fossil fuels will play a key role in maintaining our living standards and providing power around the world. Just as climate change has become an increasingly...

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Generating Insight Edition 3-3

2 generating insight | edition 3 Quick Response Helps Fletcher Shipping Stay Competitive When offshore supply experts Fletcher Shipping Ltd suffered unexpected downtime with their vessel, they turned to Cummins Generator Technologies and the STAMFORD brand to get sailing again. Working in one of the world’s most challenging marine environments, Fletcher Shipping provides flexible services to the offshore supply sector. Led by a management team with vast experience, Fletcher Shipping focus their service on quick response times to effectively meet the needs of customers. Their primary ship, the...

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Generating Insight Edition 3-4

generating insight | edition 3 Fighting Back to Protect our Reputations According to the International Chamber of Commerce, by 2015 the value of counterfeit goods globally could exceed $1.7 trillion. We look at how Cummins Generator Technologies is fighting back against the counterfeiters. Imitation, so they say, is the sincerest form of flattery. But when that imitation becomes a deliberate copy, that’s then passed off as the genuine article, it’s not flattery, it’s illegal. Like many global equipment manufacturers Cummins Generator Technologies is only too aware of the problems posed by counterfeiters,...

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Generating Insight Edition 3-5

NG COUN TERFEIT W ARNIN generating insight | edition 3 Another important measure was to stamp the recognised STAMFORD trade mark name onto the generator terminal box casing. This offers the customer protection by identifying the alternator as a genuine Cummins Generator Technologies’ product rather than a counterfeit copy that may be passed off as an original and because STAMFORD is a registered trade mark, it becomes easier to take legal action against the counterfeiters. Cummins Generator Technologies customers can take action now if they are worried that their generator might not be the real...

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Generating Insight Edition 3-6

5 generating insight | edition 3 Diesel Generators Enabling the Solar RevolutionTo Good Vibrations Power Electronics Technology Leader, Krzysztof Paciura looks at the growing trend towards mixing and matching ‘renewable’ power sources with proven generator-setbased systems. In 2011 more than 47 gigawatts worth of new diesel generators were sold worldwide, 24% up from 38GW only a year before. These figures reflect the increasing demand for electrical power and indicate that this power is not readily available from public grids. In developing countries there are very many communities and businesses...

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Generating Insight Edition 3-7

6 generating insight | edition 3 In 2011 more than 47 gigawatts worth of new diesel generators were sold worldwide, 24% up from 38GW only a year before. of the diesel master unit(s). Generating-sets already deal with a highly variable load demand in remote community systems, and also have their own operating constraints for safe and reliable operation. This creates significant challenges for the generatingsets which act as grid-forming (master) units to balance power and regulate voltage and frequency. Generatingsets typically operate under minimum load constraints that keep operation and maintenance...

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Generating Insight Edition 3-8

7 generating insight | edition 3 Grid Stability Supported by and AC Generators World electricity demand is on course to double from 2000 to 2030, as predicted by the International Atomic Energy Agency. Traditionally global electricity has been generated by large thermal power stations, supplemented by numerous large hydro and solar installations utilising natural resources. In recent years, due to technological advancements and a shift in environmental policies, small scale distributed power generating stations have started to emerge. Distributed generation is commonly defined as a collection...

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Generating Insight Edition 3-9

8 generating insight | edition 3 Japan hosted a Smart Grid Conference in Tokyo from February 27th to March 3rd 2013 to discuss and promote smart grid implementations. The implementation of the smart grid concept leads to fundamental changes to the structure of the electricity industry. Traditional grid networks were structured to handle the flow of electricity in one direction. Future generation of transmission and distribution infrastructures and grid codes need to be equipped to accept and handle possible bi-directional flows of energy, allowing for distributed power generation, such as from...

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Generating Insight Edition 3-10

9 generating insight | edition 3 Harvesting Free Power from High Speed Electrical Machines Many governments have developed legislation to try and reduce our dependency on fossil fuels like petrol, diesel, oil, coal and natural gas, in an attempt to try and offset the human contribution to global warming. Evidence of these initiatives may be seen in our everyday lives in the form of wind turbines and solar panels. While many governments have aggressive targets to reduce our dependency on fossil fuel the sheer scale of the energy challenge is much larger than most people realise requiring many...

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Generating Insight Edition 3-11

10 generating insight | edition 3 ORC can be explained by considering your kettle at home; heat is applied to the water that changes state to steam, and this steam could then be used to drive a turbine generator to produce electrical energy. In engine WHR, the high speed electrical machine is used as a generator to recover engine waste-heat via an Organic Rankine Cycle (ORC). ORC can be explained by considering your kettle at home; heat is applied to the water that changes state to steam, and this steam could then be used to drive a turbine generator to produce electrical energy. Modern ORC systems...

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