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IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process

IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process

IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process

Product catalog summary
Introduction
The document discusses the implementation of the Integrated Process Data Management (IPM) solution at the Mercedes-Benz plant in Hamburg, which is part of Daimler AG. This software is crucial for quality planning and assurance in axle assembly.

Specifications and Implementation
The IPM software, developed by CSP GmbH & Co. KG, collects and presents process data in reports, statistics, and graphics. It was introduced to replace a file-based system that was inadequate for Daimler's production and quality management needs. The new system was implemented alongside a new production line for the Mercedes 204 series.

Quality Assurance and Data Management
IPM enables preventive quality assurance by providing essential data for quality planning. It is integrated into Daimler's IT concept as part of the product life cycle file (PLA). The data is initially stored for six months and then archived long-term. The rollout of IPM involved connecting existing plants to the system, allowing for real-time data processing and analysis.

Strategic Importance
The introduction of IPM was a strategic decision to enhance quality assurance and identify process weaknesses early. The system has improved efficiency by reducing the need for frequent audits and enabling more meaningful evaluations. Over 14 systems at the Hamburg plant are connected to IPM.

Collaboration and Support
CSP has been a reliable partner in the project, providing fast and competent support. The Hamburg plant, part of the Powertrain Mercedes-Benz Cars Production Division, employs around 2,600 people and focuses on lightweight construction and technology development.

Contact Information
For further inquiries, contact [email protected] or call +49 9953 3006-0.
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Catalog excerpts

IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process-1

IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process The new quality class The IPM solution for recording process data from axle assembly provides Daimler AG at the Mercedes-Benz plant in Hamburg with all the important information for quality planning and assurance. The software is a strategic component of a product life cycle file. The Mercedes-Benz plant in Hamburg manufactures axles, steering columns and system elements for passenger cars in state-of-theart production areas. One focus is on the production of rear and front axles for the C-Class, smart and other model series. More than one million rear and front axles are produced here on the plant site every year. In order to make comprehensive basic data from the production process available via the IT network for the purposes of quality assurance, the Hamburg plant and the Stuttgart-Untertürkheim plant both installed the IPM software from CSP GmbH & Co. KG from Großköllnbach. IPM (the acronym stands for "Integrated Process Data Management") collects process data from any connected plant and presents it in meaningful reports, statistics and graphics.

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IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process-2

Conversion of existing systems Previously, a file-based system was used to vehicles, and not just for reasons of product li- record process data. This was far from being tially stored in IPM for a period of six months, able to meet all the requirements of production and quality management at Daimler. Instead of screwdriving sequences, the system could only provide the measured end values ability. These values from production are iniafter which the data are archived long-term in the product life cycle files (= PLA). Overall, the process data is stored for several decades. for statistical evaluation....

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IPM ensures quality optimization at Daimler AG in Hamburg for quality optimization in the manufacturing process-3

plant can access IPM via the network. In addi- Their connection to IPM is required by definition tion to the plant engineers, the foremen, quality in the specifications and the required inter- assurance staff, process planners and devel- faces are described precisely. Thus, new plants opment staff are among the users who benefit are connected to IPM without exception in the from the data and reports provided by IPM in sense of the strategic product life cycle file and their daily work. supply the desired production data to the software. Strategic decision "Quality assurance is the highest asset...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.