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Low carbon technology for a cleaner world booklet

Low carbon technology for a cleaner world booklet
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Low carbon technology for a cleaner world booklet

Product catalog summary
Overview
Cryostar is a leader in radial inflow turbine technology, specializing in low-carbon energy recovery solutions. With over 30 years of experience, they have a significant presence in Europe, contributing over 1000 GWh of recovered electricity from natural gas networks.

Energy Recovery
Due to rising energy prices and environmental concerns, energy recovery is essential. Cryostar's technology converts unused energy into electricity without CO2 emissions by using turboexpanders to capture kinetic energy from gas expansion.

Geo-pressure
Geo-pressure involves using the high pressure of natural gas in pipelines to generate electricity. By installing turbine generation systems at pressure reduction stations, Cryostar can produce electricity without burning gas, achieving efficiencies up to 92%.

Geothermal
Geothermal energy uses the Earth's heat for electricity generation. Cryostar's radial inflow turbines are highly efficient in this application, converting geothermal heat into electricity with efficiencies up to 90%.

Wasted Heat (100°C-400°C)
Industrial wasted heat can be converted into electricity using a binary cycle. Cryostar's technology can generate 1 to 12 MW of clean electricity from sources like biomass boilers and solar heat.

Cryostar Lo-C Energy Technology Options
Cryostar provides advanced turbo generators with conventional and magnetic bearings, ensuring high efficiency and reliability. Their solutions are customized to meet customer needs and ensure investment payback.
Overview of Turbo Generator Packages
The document details turbo generator packages, available with or without magnetic bearings, designed for optimal alignment and efficiency. They feature a unique thrust bearing design and tailored impellers for high efficiency and reliability. Older units remain operational with minimal maintenance.

Turbo Generator Benefits
  • Low capital cost relative to power production.
  • High efficiency in medium to high flow applications.
  • Dual-stage expansion turbine with a single generator option.
  • Specific seal gas solution eliminating the need for costly inert gas generators.

Magnetic Bearing Turbo Generator
This generator type includes a turbine wheel driving a high-speed generator supported by magnetic bearings, which use electromagnetic flux to levitate the rotor, reducing wear and mechanical losses, and enhancing efficiency. The high-frequency electricity generated is converted to regular grid voltage via an inverter.

Magnetic Turbo Generator Benefits
  • Compact design.
  • Non-contacting bearing technology, eliminating wear.
  • Oil-free design, reducing operating costs.
  • Low mechanical losses for higher efficiency.

Service and Support
Cryostar emphasizes the importance of service due to the critical nature of its products for energy recovery and cost savings. The company offers comprehensive pre-sales and after-sales support, including expert advice and long-term maintenance contracts. Cryostar's headquarters in Hesingue, France, features a state-of-the-art testing facility to ensure product quality. With a global presence through eight business centers and 13 agents, Cryostar provides high-level service and quick response times worldwide.
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Catalog excerpts

Low carbon technology for a cleaner world booklet-2

Our mission Our mission To become a world leader of innovative solutions for financing by partnering, designing, installing & operating low carbon technologies in the power sector. We will incorporate life cycle strategic partnering to achieve operational efciency and economically effective programs Low-Carbon, Low-Cost Energy Cryostar - turbine experts for Lo-C energy generation Energy recovery Wasted heat (100°C-400°C) Cryostar Lo-C energy technology options Conventional bearing turbo generator Magnetic bearing turbo generator

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Low carbon technology for a cleaner world booklet-3

Cryostar - turbine experts experts for Lo-C Cryostar—turbine for Lo-C energy generation Cryostar has been a world leader in radial inow turbine technology for more than 30 years and our superior product quality is recognised across the globe. Since 1986, we have used our expertise to provide energy recovery solutions, ensuring optimum recovery through highly efcient and economical operations. Our installed base comprises over 130 units and more than 60MW installed, including 20 machines on natural gas distribution networks. The natural gas installations have so far provided our customers with...

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Low carbon technology for a cleaner world booklet-4

Energy recovery Energy recovery As energy prices are continuously rising, the need for optimising energy usage and recovery is increasing rapidly. Governmental pressure on today’s corporations to become environmentally friendly and reduce carbon emissions to the bare minimum is putting additional emphasis on the importance of energy recovery. As the Cryostar technology merely recovers un-used energy this technology is CO2 emission free! The principle of energy recovery is turning unharnessed energy into electricity. The expansion of a working uid such as gas transfers kinetic energy into mechanical...

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Low carbon technology for a cleaner world booklet-5

Here in Cryostar, over the last 20 years, we have been perfecting radial in-ow turbine to harvest wasted energy from a working uid into electricity. This is by the direct conversion (primary cycle) of kinetic or mechanical energy into electricity, such as with our Geo-pressure units, the same principle by which wind power operates. The Geo-pressure units work in parallel with pressure reduction valves on gas networks. Pressure reducing valves = Cryostar Lo-C Energy electricity generation The second method (binary cycle) is by converting low grade heat (100°C+) into a working uid, then expanding...

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Low carbon technology for a cleaner world booklet-6

Geo-pressure Geo-pressure Natural gas comes out of the ground at a very high pressure, called Geo-pressure. It is this pressure that moves the gas through the pipelines of the gas distribution system. However, the pressure is too high to be used safely by end-users of gas (power stations, industrial, commercial and domestic users). The pressure at the production platform is between 100-800 bar. In order for the gas to be suitable for domestic use it will have to be available at 1 bar (the pressure of the gas used by a cooker for example). At several points in the system, therefore, gas goes through...

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Low carbon technology for a cleaner world booklet-7

Geo-pressure Geo-pressure The amount of electricity that can be generated from a pressure reduction station depends on the required pressure drop and ow. Use the Cryostar Geo-pressure calculator to estimate the level of potential electricity generation. With all the thought and effort that has gone into the conception of this rst unique power station in Switzerland, we believe that all Cryostar’s objectives for reliability and service have been met. Especially to reach a 10 % higher power efciency than guaranteed in the contract. Mr. Kreyenbühl, GVM Geo-pressure to Electricity Calculator (typical...

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Low carbon technology for a cleaner world booklet-8

Geothermal Geothermal Imagine the huge energy potential which stays unexploited under our feet: only 0.1% of our globe is colder than 100°C. One Km³ of 200°C hot granite cooled by 20°C delivers about 10 MW of electric power for a period of 20 years. One km3 of 180°C hot geothermal water cooled to 100°C delivers about 7 MW of electric power for a period of 250 years Put in another way; installed 1 MW is enough to supply 2500 homes every year. Geothermal water has been used since the Roman time principally for bathing, but nowadays it is also a way to produce electricity even for low temperature...

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Low carbon technology for a cleaner world booklet-9

The Cryostar technology of high efcient radial inow turbine perfectly matches the needs of this application. Unlike axial turbines, the efciency of Cryostar’s expander can reach 90% or more ! Thanks to in-house developed tools, Cryostar engineers have the ability to optimise the process (mainly working uid and pressure level) and the expander to offer to the customer the optimum choice taking recovered power and cost into consideration. Evaporation Compression Pressure [bar(a)] Pressure [bar(a)] Condensation Expansion Coldwater_out Coldwater_In Generator Regenerator_Out Coldwater_out Coldwater_In...

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Low carbon technology for a cleaner world booklet-10

Wasted heat (100°C-400°C) Wasted heat (100°C-400°C) A waste heat binary plant is quite similar to a geothermal binary plant, hence the thermal energy is coming from an unexploited heat source (100°C—400°C typically) for example a thermal oil loop in an industrial plant, steel factory, cement factory, glass manufacturer etc. Thanks to a closed loop binary cycle, the selected uid mixture is expanded inside the Cryostar turbine to produce 1 to 12 MW of clean electricity. In order to estimate potential electricity recovery the following rule of thumb can be applied: Electrical Power[kW] = 0.5 x Thermal...

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Low carbon technology for a cleaner world booklet-11

In a typical Organic Ranking Cycle (ORC) heat recovery system, the exhaust gas enters the evaporator where heat is transferred to the ORC working uid in a shell & tube heat exchanger or through an intermediate loop with thermal oil. The working uid leaves the evaporator as superheated vapor and enters the expander which starts rotating. Electricity is then produced by the expander’s shaft coupled to a generator. When the uid leaves the expander, its waste heat is recovered in the regenerator by preheating the incoming liquid. The ORC working uid then enters the condenser. The resulting saturated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.